428 Race BOM to follow 9/9/03

 

Marc's 1963 1/2 Galaxie Lightweight Road Racer 427 SO

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Email info received 4/20/02 (2002 & 2003 Info)

So what I need to do is:

(1)  Pistons and total seal rings,Arias as per last discussion, The 428/427 high comp pistons @ std. (2002)

MarcD-Compression-A01.gif (65604 bytes)  <<<<< Compression Chart added 6/19/02

MarcD-AriasPistonOrderForm-B01.gif (138606 bytes) <<<<< Arias Piston Order Tech Sheet added 6/19/02 (Ordered 6/18)

    MarcD-AriasPistonSpacSheet-E01.gif (106969 bytes)   MarcD-AriasPistonSpecSheet-E01.gif (144394 bytes) Arias Special Order Pistons 331065 received 7/31. Will fit the pins & install pistons on Rods. Piston skirts checked and to correct size.

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(2)  Aluminium water pump.(2002) (to ship week of 8/5)

(3)  Flat tappet cam approx .640 lift with power range 3000 to 7000. (2002) (to ship week of 8/5)

Comp 33-247-4 121.27$, 835-16 Lifters 74.72$(shipped box 4), 3108 Timing 50.53$(shipped box 2), 930-16 Dbl Spring 104.96$, 741-16 Retainers 49.92$, 612-16 Super Locks 19.84$, 505-16 Seals 20.00$, 4700-16 Spring Cup 35.84$ (Total  477.08$)

(4)  Eagle Rods (2002) (Shipped 1/2 in box 3 and 1/2 in box 4)

(5)  and replace the pushrods and damaged rocker gear. I am sending you a sample pushrod and Dove rocker so you can source replacements. (2002) (shipped 18 9.057 (-.100") Cox 3)

         The new engine will have Webers ,roller cam,(have a new steel crank) alum heads and new rocker gear and jesel cam drive as big Mikes.Will keep the current engine as spare and have complete new engine for next season. This starts in late Feb.

Marc's list of required engine parts include the following;

bullet

Edelbrock Heads  (Either 76CC or increased to 80CC by Gessford) (2003)

bullet

FE 6.490" Std Length H-Beam Rod Set (2002)

bullet

Arias Forged Pistons (4.250" or 4.263" Bore) with correct Dome or Dish for Compression Ratio Required. (2002 - needs Standard Bore Pistons Hi-Compression)

bullet

Edelbrock Aluminum Water Pump & correct Road Race March Pulleys (2002 Pump Only)

bullet

Comp Cams Full Roller Camshaft, Roller Lifters, Correct Springs, Retainers, Keepers(Super Locks) and Spring Cups. (2003 for Roller, Flat Tappet .640 2002)

bullet

Other Options will included Bearings and Gasket and other engine components...see Bill-Of-Material (As Required) (2003)

bullet

Additional Interesting Facts from Australia....

http://www.sandownraceway.com.au/index1.htm

http://www.sandownraceway.com.au/CMap.htm

1998 SHELL AUSTRALIAN TOURING CAR CHAMPIONSHIP ROUND 1

http://www.racetime.com.au/racedata/s9802/r07res.htm

http://www.racetime.com.au/racedata/s9802/r02res.htm

Balance Weights:

Rod Big End 574 grams

Rod Pin End 234 Grams

Spirolox (4) 5 grams total

Piston 668 Grams

Pin 144 Grams

Marc to File Fit Rings to the 4.250" bore as follows

Top Rings .020" Gap, 2nd Rings .016" Gap and check Oil Rails .020" min

 

Final BOM 2002 USPS 

Final BOM 8/4/02

Final Shipment 8/28/02

Date: 4/6/02 Customer: Marc Ducquet Current FE Price List 01/2002

Job #: Estimate Engine Type: 427 Ford SO Engine Year: 1963 1/2

Updated 9/5/02

QTY

DESCRIPTION

PRICE

TOTAL

Updated 8/4/02 <<<<<<<

-

Connecting Rod Labor Options & Required Operations

-

8

8

Install New Arias Pistons On Connecting Rods (Floaters) For Shipment

6.00

48.00

8

8

Clean new Eagle Rods prior to checking Rods to correct Specs and then

6.00

48.00

Clean again prior to assembly, assemble with Rod Bearings for Shipment

8

8

Assemble New Eagle Rods @63# Torque W/ARP Lube and Light Dust to Spec

18.00

144.00

8

8

Fit Arias Pin to New Eagle Rod Pin Bushings .0005"/.0008"

6.00

48.00

8

8

Check Balance on Eagle Rods (Rotating and Reciprocating ends) Provide Info

3.50

28.00

Total Labor Required As Listed Above

316.00

********************************************************************************

Part List Options/Requirements

1

MS863P-__ Main Brg Set (Mich 77 AE Clevite)

58.18

-

1

8-7170CH-____ Performance Rod Bearing Set (Std,1's,1X's & 10's)

63.97

-

8

CB760P-___ Rod Bearings (Mich 77 AE Clevite)

3.95

-

2

2

Shipped 2 sets -.020" bore standard cam bearings that Marc will align bore

23.25

46.50

and he will machine additional required holes for Side Oiler Block <<<<<<<<

-

Price to follow on -.020 cam brg sets as of 7/19/02

1

1

260-1035 Base Felpro Gasket Rebuild Set

62.85

62.85

1

1

95159SG Vicotr NitroSeal Intake Gasket Intake Gasket

22.94

22.94

2

1020 Felpro Head Gaskets (Aluminum FE Heads) Cancel - not for this engine

35.17

-

1

1

SCE 4034 Pro-Copper Embossed Exhaust Gasket Set (FE)

39.00

39.00

1

1

100-9903 ARP Assy Lube

7.99

7.99

1

1

Comp 3108 HI-TECH Dbl Roller Race Set O/S Rollers

50.93

50.93

1

1

154-7901 ARP HD Race Oil Pump Shaft (FE's)

23.95

23.95

1

1

224-41177 F/M Hi-Vol Oil Pump

55.46

55.46

Pistons As Required For Compression Ratio And Application

-

1

1

Arias Instock 427Block/428Crank Forged 4.250" W/Pins/Retainers/Fitted

880.00

880.00

Includes: .975 x 2.925 Pins 97586202925, (__) Retainers 990043S

-

Special Order - Price to follow Est 880$ vs 650 for Stock Size

-

8

8

Arias Adder for Tulip Valve Pockets (to be double checked for clearance by Marc)

14.00

112.00

Ring Set As Required For Application

-

1

1

Arias 4.250 Bore Ductile Plasma Moly Ring Set (Or Total Seal Equal)

115.00

115.00

Camshaft & Lifter Options

-

1

1

Comp Cams Solid Roller Lifter Cam (Parts Required For Application) Estimate

-

1

1

33-247-4 Comp Camshaft

121.27

121.27

1

1

835-16 Solid Lifters

74.72

74.72

1

1

930-16 Comp Double Springs (Marc to assemble with only inner springs for

132.64

132.64

initial engine camshaft break-in, then after 1/2 hour @ 1500/2000 RPM you can

install inner spring and run engine additional 1/2 hour @ 1500/2000 RPMs

1

1

741-16 Comp Spring Retainers

49.92

49.92

1

1

612-16 Comp 10 Degree Super Locks

19.84

19.84

1

1

505-16 Comp positive stem seals

20.00

20.00

1

1

4700-16 Comp Spring Cups

35.84

35.84

-

18

18

9.057" ( -.0100") 5/16 .083 Wall - Race Smith Bros NH58A-M

12.50

225.00

1

1

Engine Oil Supplement for Break-In 1052367 (1/3 in Filter & 2/3 in Oil) No Charge

-

-

6

6

22470 Moroso Performance Oil Filters (Specific for Road Race Application)

10.00

60.00

Other Options

-

1

1

Aviaid Pan Windage Tray Only

118.00

118.00

-

1

1

Edelbrock FE Water Pump (Aluminum)

159.99

159.99

-

1

March 1910 Sgl Groove Pulley Set (Aluminum)

199.00

-

-

Cylinder Head Valve Train Components

-

2

2

Dove Roller Rocker Arms (1) Left & (1) Right (Shipped w/cam Brgs)

23.50

47.00

-

8

Ferrea Comp Series Intake Valves 2.190 3/8" 5.450" .330 Tip

50.00

-

8

Ferrea Comp Series Exhaust Valves 1.70 3/8" 5.435" .330 Tip

50.00

-

If 11/32" Valve Stems required, then guides will change in Edelbrock Heads

1

Comp 4770 or 4772 Spring Locator Cups For Edelbrock Heads

28.80

-

4

4

FP485 Deck Dowels For FE Block Decks

0.39

1.56

Fasteners For Engine Assembly

-

-

1

255-1002 ARP Cam Bolt (see New Cam Plate Above)190PSI PRO Series

5.95

-

1

Special Built Gessford Cam Bolt Washer

14.50

-

1

150-2501 ARP Dampner Bolt 190PSI

18.00

-

New FE Engine Components Available

-

1

1

Eagle 6.490 H-Beam Steel Connecting Rods CRS6490F3D

669.00

669.00

1

1

United States Postal Service Box 1 w/cam bearings & Rocker Arms (shpd 7/12)

28.00

28.00

1

1

USPS box 2 o/p shaft, dowels, windage tray, filters, timing set & Rings

98.00

98.00

1

1

USPS Box 3 Push rods, 4 pistons/rod assys

98.00

98.00

1

1

USPS Box 4 Lifters, 4 pistons/rod assys

101.20

101.20

1

1

USPS Box 5 Water & Oil Pump , 4034, locks & seals 8/7

107.40

107.40

1

1

USPS Box 6 Cam, Springs, Retainers & Spring Cups 8/23

99.00

99.00

1

1

USPS Box 7 Base Gaskets, Int Gskt & Replacement Lifters 8/28

57.00

57.00

1

1

Allowance for USA inbound UPS Shipments Arias 24.30, Comp 8.65, Aviaid 7.10

40.05

40.05

See http://www.gessford.com/cobraparts/fords.htm For Addl. Parts Prices

Total Parts Required As Listed Above

3,780.05

Total Quote For This Engine Job (Parts & Labor)

4,096.05

All Prices Subject To Change

 

mailto:george@gessford.com

mailto:production_cdp@connect.net.au

gessford.com FE Engine Parts Catalog

09/09/03

Marc, I did miss the Cam Bolt & Gessford Washer and the Dampner Bolt...Will organize those ASAP....sorry! George 9/5/02

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2/6/03 Shipment

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