Jerry Hoffman's 427 Project Engine Page

Bill-Of-Materials

 

Date: 4/20/02 Customer: Jerry Taylor Current FE 04/2002

Job #: Estimate Engine Type: 427 Ford Engine Year: Unk Marine Block

Additional parts may be required for application

QTY

DESCRIPTION

PRICE

TOTAL

Block Labor Options

1

1

Clean Iron Cylinder Block _____-_____-__ (Customers Marine Block)

62.00

62.00

1

1

Magna Flux Cylinder Block (___)

54.00

54.00

5

5

Remove & Replace Cam Bearings (________)

9.00

45.00

8

8

Bore Block .0___ For Piston ______ at _____# Torque W/______ Lube

26.00

208.00

Piston Clearance ________ Measured at __________ Using Deck Plate

-

1

1

Drill 3/8" Oil Pump Passage to 1/2" & Chamfer. Port Match Oil Filter Bkt to

118.00

118.00

Block & Chamfer, Drill Out Center Rear Plug & Replug. Align Main Bearing

-

Oil Holes Using New Main Bearings as Required.

-

1

1

Align Bore Block ______# Torque W/______, Cross Bolts At 20# Torque &

224.00

224.00

Then 40# Torque W/ Oil, Check 6 Spacers for Correct .000/.0015 Fit

-

5

Side Weld And Fit Caps To Block As Required

28.00

-

1

1

Square Deck On Block at 10.1___" (Stock FE Deck is 10.170")

145.00

145.00

1

1

Machine rear main cap for short Main Stud for use with Aviaid Pan

65.00

65.00

-

Crank Labor Options

-

1

1

Clean Crankshaft Forge # ___________

19.00

19.00

1

1

Magna Flux Crankshaft (____)

28.00

28.00

1

1

Check Alignment (________________) Align If Required (Time x $)

34.00

34.00

1

1

Check & Grind Crankshaft R:____ M:____ Radius: _____

114.50

114.50

Connecting Rod Labor Options & Required Operations

-

8

8

Remove & Replace Pistons On Connecting Rods (Floaters)

8.00

64.00

8

8

Clean Rods (Forge # ______-______-___)

3.50

28.00

8

8

Check Big End And Pin Fit On New Eagle Rod Sets

15.00

120.00

Other Labor

-

1

1

Surface Grind Flywheel And Check Run Out (Applies to New Parts too)

18.00

18.00

Head Labor Options

-

2

2

Pressure Check Aluminum Heads (____) (____)

38.00

76.00

8

8

Machine Edelbrock 76CC (427 6008) Heads For Big Valves As Follows

15.00

120.00

Intakes From 2.09" To 2.190" And Exhaust Leave at 1.665

-

8

8

Final Grind Valves & Seat Three Angle 2002/2003 Performance

26.00

208.00

Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg. (Or As Required)

-

2

2

Final Clean Heads & Parts For Assembly

24.00

48.00

2

2

Assemble Heads at __.____" For ______# Per Cam Spec card And Spring --

-

Part Number ___________ (Spring Mfg. ________________)

-

2

2

Restrict Block To Head Rocker Oiling .060 Race .090 Street Drilled Plug

18.00

36.00

8

Machine Mill Edelbrock 76CC 427 heads to 80CC's (Incls Chamber blending)

36.00

-

1

1

Pressure Check Aluminum Intake Manifold

48.00

48.00

1

1

Machine Intake Manifold Push Rod Holes As Required for clearance

87.50

87.50

1

1

Machine Edelbrock Intakes for rear PCV Valve/Plate (Dove)

85.00

85.00

These Operations Are After Dummy Checking Engine Assembly And

-

Prior To Final Engine Assembly

-

1

1

Machine Intake Push Rod Holes For Assembled Clearance (As Reqd)

88.00

88.00

Dummy Engine Assembly To Check All Clearances As Follows:

-

Mandatory Operations, Prior to Engine Balancing & Building For All Engine

-

-

1

1

Install Crankshaft Main Bearings In Housing Bore At Correct Torque _____

124.00

124.00

Of ______# Using Bolt/Stud Lube _______, To Obtain Size To Grind

-

Crankshaft Mains _______ For Clearance Of .0___"

-

8

8

Install Connecting Rod Bearings In Rods At Correct Torque 63# W/Lube

12.50

100.00

Of _____, And Obtain Size To Grind Crankshaft To For Clearance Of .0___"

-

If New Rods Or Reconditioned Check The Tang Cut In The Rods For ---

-

Correct bearing Fit In The Cap And In The Rod - (Correct If Required)

-

1

1

Install Heads and Rocker Arms To Check For Correct Push Rod Length ---

68.00

68.00

Std Length For Comp Solid & Roller 9.157" (Actual Reqd: ________)

-

-

1

1

Balance Engine Rotating Assy Complete (Bob Weight _________)

255.00

255.00

-

Total Labor Required As Listed Above

2,690.00

********************************************************************************

Part List Options/Requirements

1

1

4261M-____ Main Bearing Set (1964/78) or Alternate MS863P-__ Mich 77

61.09

61.09

8

8

3230CP-___ Rod Bearings or Alternate CB760P-__ Mich 77 Rod Bearings

3.95

31.60

1

1

1445M Cam Bearings (Std FE Blocks)or Alternate Dura Bond F33,FP33, FP33T

22.22

22.22

F-33 22.22$, FP-33 40.41$(Perf) or FP-33T 64.55$ (Perf Coated)

1

1

260-1035 Base Felpro Gasket Rebuild Set

62.85

62.85

1

1

1247 Felpro Intake Gasket or Upgrade to Victor Nitro Seal 95159SG

22.94

22.94

2

2

1020 Felpro Head Gaskets (Aluminum FE Heads)

35.17

70.34

1

1

SCE 4034 Pro-Copper Embossed Exhaust Gasket Set (FE)

39.10

39.10

1

1

Felpro OS11701C Additional Pan Gasket For Windage Tray Applications

8.77

8.77

1

1

Brass Frost Plug Set 381-8017

5.85

5.85

1

1

100-9903 ARP Assy Lube

7.99

7.99

1

1

Comp 3108 HI-TECH Dbl Roller Race Set O/S Rollers

52.93

52.93

1

1

224-61114 HD Oil Pump Shaft (FE's)

7.65

7.65

1

1

224-41177 F/M Hi-Vol Oil Pump

55.46

55.46

Pistons As Required For Compression Ratio And Application

-

1

1

Arias In Stock 427 Block 428 Crank Pistons 4.250 & 4.263 Bore -11.5CC

675.00

675.00

Includes: .975 x 2.925 Pins 97586202925, (32) Retainers 990043S

Ring Set As Required For Application

-

1

1

Arias Ductile Plasma Moly 1/16 1/16 3/16 4.250 182131-4.250

115.00

115.00

Roller Rocker Systems

-

1

1

DOVE/Comp Roller Rocker Arm Sets W/Shafts & End Supports 1046HD-KIT

875.00

875.00

Camshaft & Lifter Options

-

-

1

1

Comp Cams Solid Lifter Cam Kits Starting at 400$

400.00

400.00

16

9.157 -.050, -.0100 or -.150 Push Rods (as required) 3/8" NASCAR

12.50

-

16

16

as above but 5/16 x .080 wall Performance

10.50

168.00

1

1

Engine Oil Supplement for Break-In 1052367 (1/3 in Filter & 2/3 in Oil)

6.15

6.15

-

2

2

22470 Moroso Performance Oil Filters (one For Assembly Test Run + One)

10.00

20.00

-

1

1

BHJ SFI Dampner (Neutral FE) FO-IBFE-7

288.00

288.00

1

1

Ford B8AZ-6359-A Seal Tube (Behind Dampner)

44.95

44.95

1

1

ARP 150-2501 Dampner Bolt 5/8" 189# W/ARP Lube

19.95

19.95

1

1

378704-S Long Crankshaft Key (Ford FE)

3.95

3.95

1

1

1/4 x 1/4 x 3/4" Long Dampner Key

2.00

2.00

1

1

690-032 Brass Pilot Bushing (Rear FE's For Manual Trans)

7.25

7.25

-

Transmission/Bell Housing/Clutch

-

1

1

TKO Tremek 5 Speed Transmission

1,450.00

1,450.00

1

1

8607 Mcleod Adapter (Bell Hsg To TKO) FE

153.33

153.33

3

3

12345349 GM Tranny Fludid For TKO ??

6.95

20.85

1

1

Lakewood 15210 Bell Housing FE SFI 2000 Approved

429.95

429.95

1

1

Lakewood 15980 Bell Housing Alignment Dowel Set (.500 Dial)

14.95

14.95

1

1

Pivot For Lakewood Bell Housing Clutch Arm C8AZ-7522-B

59.95

59.95

1

1

Clutch Arm 70-301 Ford For Mechanical Clutch linkage (Midstates)

45.00

45.00

1

1

37-220 Hayes Clutch (Pressure Plate)

215.90

215.90

1

1

70-115 Hayes Throw Out Brg

37.01

37.01

1

1

40-221 Hayes Clutch Disk For TKO 26 Spline

102.62

102.62

1

1

910 MRG Pressure Plate Bolt Set 3/8 or Alternate ARP 130-2201 36# W/ARP

7.95

7.95

Flywheel/Flexplate

-

1

1

12-345 Hayes SFI Flywheel 40# (External Balance) 428's

335.39

335.39

Flywheel Bolts - see parts below

-

Motor Mounts ETC.

-

2

2

Set Of FE Motor Mounts (Midstates) 2289/2290

15.00

30.00

Other Options

-

1

1

FE Ford Oil Filter Adapter (Stock) 427 COAZ-A

43.47

43.47

1

1

Ford FMS M6881-C100 Remote Oil Filter Kit (Sgl Filter) W/Hoses & Ftgs.

69.95

69.95

1

1

Aviaid 55410 Oil Pan 9Qt W/P-Up & Windage Tray - Street & Race

575.00

575.00

1

1

Aluminum Caps For Both Dry Sump & Alt Dip Stick Pipes

28.00

28.00

1

1

Ford Expansion Tank For FE's Shortened __"

315.00

315.00

Tank Kit includes Thermostat, Gasket and 16# Radiator Cap & Over Flow Hose

1

1

Hi Torque FE Starter (Gear Reduction) CVR ProTorque Maximum 5049M

254.00

254.00

1

1

Alternator Ford Chrome 1 Wire GM Style

215.00

215.00

1

1

Polished Alum. Alt Bkt W/Bolt/Spacer and Incls Our Chrome Adjusting Arm

125.00

125.00

1

1

8213 MRG Chrome Coil Bracket

6.95

6.95

-

1

1

Edelbrock FE Water Pump (Aluminum)

159.99

159.99

Add 100$ for Polished Version with or without the Edelbrock Logo

-

1

1

MRG Dual Spring Safety Throttle Return Spring Kit

7.19

7.19

-

1

1

March 1910 Sgl Groove Pulley Set (Aluminum)

199.00

199.00

1

1

Water Pump Pulley Bolts 5/16-24 3/16Key Chromenet (4) (Clean Looking)

2.00

2.00

Cylinder Head Valve Train Components

-

8

8

Ferrea F6215 Intake Valves 2.190 3/8" 5.450" .330 Tip 6000 Series

16.00

128.00

8

8

Ferrea F6212 Exhaust Valves 1.655 3/8" 5.534" .330 Tip 6000 Series

16.00

128.00

1

1

Comp 4770 or 4772 Spring Locator Cups For Shelby Heads

28.80

28.80

-

1

1

Holley 12-832 Performance Mechanical Fuel Pump

61.99

61.99

1

1

Dove PCV Kit For FE's W/Rear Hole Incls Canister/Mesh/Plate & PCV Valve

78.00

78.00

-

4

4

FP485 Deck Dowels For FE Block Decks

0.39

1.56

1

1

Timing Cover w/pointer

55.00

55.00

1

1

_____-_____ Ford OEM Cam Plate Retainer

45.00

45.00

1

1

FE Fuel Pump Eccentric

45.00

45.00

Fuel Log & Fittings

-

-

Valve Covers & Breathers

-

1

1

M6582-B Ford Motor Sport FE Valve Covers (Black) Cobra Lemans

160.00

160.00

2

2

Earl's Billet Breathers (Press In Style) can use W/NAPA Grommet

40.00

80.00

2

2

NAPA Grommet

3.00

6.00

Air Cleaners

-

1

1

Customer to Provide Required Cobra Logo Air Cleaner

-

-

Ignition Components

-

1

1

MSD 6420 6AL Soft Touch Rev. Limiter Ignition W/Chips

179.95

179.95

1

1

MSD 8202 Blaster Coil

31.95

31.95

1

1

MSD8594 Pro-Billet Distributor

249.95

249.95

1

1

MSD 8581 Brass Dist. Gear

39.95

39.95

10

10

0416 Accel Spark Plugs 14MM (EDE & Shelby)

1.75

17.50

2

2

_____Moroso Wire Separator Sets For 8MM Wires

9.95

19.90

1

1

73655 Taylor Blue 8mm Spark Plug Wire Set

53.08

53.08

1

1

MRG 6018 Wire Loom Kits (Attach To Valve Cover Bolts To Outside)

37.99

37.99

Fasteners For Engine Assembly

-

1

1

255-1002 ARP Cam Bolt (see New Cam Plate Above)190PSI PRO Series

5.95

5.95

1

1

Gessford Special washer for Cam Bolts

12.00

12.00

1

1

ARP 155-5401 Main Stud Kit Plus New cross bolts & Washers (add 55$)

112.97

112.97

1

1

ARP Head Stud Kit 155-4001 W/Hex Nuts (May use some 12Pt Nuts)

110.81

110.81

2

2

ARP 300-8334 12PT Head Stud Nuts (10 Packs) Reqd Some FE Alum Hds

23.39

46.78

1

1

ARP 455-2102 12PT SS Intake Bolts

34.44

34.44

2

2

8841 Trans-Dapt Locking Header Bolts (Chrome W/Alum Lock)

43.20

86.40

1

1

MRG Carb Stud Set (4 Packs) Sgl 1X4

6.95

6.95

5

5

MRG Carb Stud Set (4 Packs) (For Pan Installation)

6.95

34.75

1

1

Fastener pack for timing cover and other options as required

15.00

15.00

1

1

ARP 100-2801 FE Flywheel Bolt Set

9.95

9.95

Block/Crankshaft/Rods Castings (Donor Engine Castings)

-

-

1

1

428 Ford 1U or 1UB Cast Crank Core That's rebuildable 10/10 or 20/20

500.00

500.00

-

New FE Engine Components Available

-

1

1

Carburetor and Fuel Systems Offered on an as required basis (Estimate 400$)

400.00

400.00

-

1

1

Eagle 6.490 H-Beam Steel Connecting Rods CRS6490F3D

669.00

669.00

-

1

1

Edelbrock 6008 Cylinder Head Set (Bare) 427 76CC Chambers

1,100.00

1,100.00

1

1

Edelbrock Intake Manifold 7105

313.92

313.92

-

1

1

Freight Allowance on In Bound Parts

50.00

50.00

1

1

Freight Allowance on Out Bound Parts

275.00

275.00

See http://www.gessford.com/cobraparts/fords.htm For Addl. Parts Prices

Total Parts Required As Listed Above

13,209.03

Total Quote For This Engine Job (Parts & Labor)

15,899.03

All Prices Subject To Change

mailto:motion911@aol.com

mailto:george@gessford.com

Gessford FE Parts Catalog

04/21/02