Date:6/2/03 Customer: Jack Caron Current FE 02/2003 (sup-3) 4/1/03

Job #: Shop Engine Type: 428 SCJ Engine Year: 1968

F/M BRGS 1/6/03 UPDATED 4/25/03 updated 12/29/03

QTY

DESCRIPTION

PRICE

TOTAL

Block Labor Options

1

1

Clean Iron Cylinder Block SCJ

68.00

68.00

x

1

1

Magna Flux Cylinder Block (OK)

54.00

54.00

x

5

5

Remove & Replace Cam Bearings

9.00

45.00

x

8

8

Bore Block .025 For Arias Piston at _____# Torque W/ARP Lube

28.50

228.00

x

Piston Clrc .0035 Measured at 1.100 from Bottom Groove Using Deck Plate

-

for Iron head applications

-

1

1

Drill 3/8" Oil Pump Passage to 1/2" & Chamfer. Port Match Oil Filter Bkt to

118.00

118.00

x

Block & Chamfer, Drill Out Center Rear Plug & Replug. Align Main Bearing

-

Oil Holes Using New Main Bearings as Required.

-

1

1

Align Bore Block ______# Torque W/______ Lube

168.00

168.00

x

5

Side Weld And Fit Caps To Block As Required

28.00

-

1

1

Mill Rear Main Cap for shorter 4" ARP Studs when running Windage Tray

68.00

68.00

x

1

1

Square Deck On Block at 10.155" (Stock FE Deck is 10.170")

145.00

145.00

x

1

1

Sonic Check Iron Block Serial # 054 3/3/03

65.00

65.00

x

-

Crank Labor Options

-

1

1

Clean Crankshaft Forge # 1UA

19.00

19.00

x

1

1

Magna Flux Crankshaft (OK)

28.00

28.00

x

1

1

Check Alignment (OK IN SPEC)

-

1

Check & Polish Crankshaft R:_____ M:_____

35.00

-

1

1

Check & Grind Crankshaft R:010 M:010 Radius: 5/64 x 5/64"

114.50

114.50

x

Connecting Rod Labor Options & Required Operations

-

8

8

Remove & Replace Pistons On Connecting Rods (Floaters)

8.00

64.00

x

8

8

Clean Rods (Forge # C6AE-C) LeMans Style

3.50

28.00

x

8

8

Magna Flux Rods (OK)

4.50

36.00

x

8

8

Recondition Big End at 60# Torque W/ARP Lube (New ARP# 200-6001)

18.00

144.00

x

8

8

Remove & Replace Pin Bushings

5.50

44.00

x

8

8

Fit Pin Single Fit

10.00

80.00

x

8

8

Machine Center To Center Distance (Boreable Bushings)( Incl In Above $)

-

x

8

Install New Dowels In Lemans Rods As Required

1.50

-

8

8

Side Clearance Rods To .970"

8.50

68.00

x

Other Labor

-

1

0

Surface Grind Flywheel And Check Run Out

18.00

-

1

1

Pressure Check Intake Manifold (OK)

48.00

48.00

x

-

-

Head Labor Options

-

2

2

Disassemble & reassemble Iron Heads

-

x

2

2

Clean Heads

28.00

56.00

x

2

2

Magnaflux Heads (small crank on Valve cover rail)

26.00

52.00

x

16

0

Check Valve Guides (OK)

7.00

-

x

2

2

Surface Mill Iron heads

38.00

76.00

x

8

8

Install Exh Seats For unleaded fuel T-986

15.50

124.00

x

8

8

Final Grind Valves & Seat Three Angle 2002/2003 Performance

26.00

208.00

x

Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg. (Or As Required)

-

2

2

Final Clean Heads & Parts For Assembly

24.00

48.00

x

2

2

Assemble Heads at 1.880"

-

x

Part Number ___________ (Spring Mfg. ________________)

-

2

2

Restrict Block To Head Rocker Oiling .060 Race .090 Street Drilled Plug

18.00

36.00

x

1

1

Heli-Coil one exhaust bolt hole as reqd

18.00

18.00

x

Iron Head Rebuilding Quoted On Case By Case Basis

-

These Operations Are After Dummy Checking Engine Assembly And

-

Prior To Final Engine Assembly

-

2

Machine Valve Cover Rail On Cylinder Head To Match Geometry On Intake

35.00

-

1

1

Surface Mill all intake bolt pads to flat

38.00

38.00

x

1

1

Shot Peen Intake and Aluminum Valve covers 10/8/03

118.00

118.00

x

4

4

Heli-coil all four Intake Carb stud holes

9.00

36.00

x

1

Mill Intake Manifold Angles To Correct Geometry For Heads And Block

124.50

-

-

-

Dummy Engine Assembly To Check All Clearances As Follows:

-

Mandatory Operations, Prior to Engine Balancing & Building For All Engine

-

-

1

1

Install Crankshaft Main Bearings In Housing Bore At Correct Torque _____

124.00

124.00

x

Of ______# Using Bolt/Stud Lube _______, To Obtain Size To Grind

-

Crankshaft Mains _______ For Clearance Of .0___"

-

8

8

Install Connecting Rod Bearings In Rods At Correct Torque _____ W/Lube

12.50

100.00

x

Of _____, And Obtain Size To Grind Crankshaft To For Clearance Of .0___"

-

If New Rods Or Reconditioned Check The Tang Cut In The Rods For ---

-

Correct bearing Fit In The Cap And In The Rod - (Correct If Required)

-

1

1

Install Pistons And Check Piston To Valve Clearances Intake:_____ -----

228.00

228.00

x

Exhaust ______, With Camshaft Degreed At ____ Per Cam Card

-

Intake Clearance: ________ Exhaust Clearance: _______ As Measured

-

Intake Clearance: _______ Exhaust Clearance: ________ (Final Clearance)

-

1

1

Check Exhaust Valve Clearance To Cylinder Bore For Minimum Of .060" ---

48.00

48.00

x

At Full Lift + .050" (Outside Diameter Of Exhaust Valve To Bore) This Is

-

Done With Head Installed And Test Springs With Camshaft Degreed

-

(Above Check Is Done While Checking For Valve To Piston Clearances)

-

8

8

Verify Piston Protrusion Or Piston Recession To Deck Is Consistent At ____

4.50

36.00

x

1

1

Install Heads and Rocker Arms To Check For Correct Push Rod Length ---

68.00

68.00

x

Std Length For Comp Solid & Roller 9.157" (Actual Reqd: 9.157")

-

-

-

2

2

Machine Heads For Correct Head Bolt/Stud Washer Fit & Torque (As Reqd)

44.50

89.00

x

1

1

Machine Washer Faces On Intake For Correct Bolt Fit & Torque (As Reqd)

58.00

58.00

x

Above Two Washer Face Repair Operations Are For Used Heads

-

-

1

1

Balance Engine Rotating Assy Complete (Bob Weight _________)

285.00

285.00

x

1

Add Mallory for internal Balance of 428 in 427 Block

265.00

-

Assemble Engine Complete (As Listed) (Nov - Jan Only)

-

1

1

Assemble FE Engine providing all Specifications/Clearances/Torques

1,950.00

1,950.00

x

This Assembly Includes Pulleys to Clutch And Ready For The Test Stand

-

Bell Housing Dialed In, Camshaft Degreed, Valves Set, Brass Gear Installed

-

Belts Installed, Water Pump & Pulleys etc., Distributor & Wire Made Up

-

(Block/Bracket/Trans etc.Painting Usually Takes Place During This Time)

-

We Need Your Color Code And Brand-We Also Can Provide At No Charge

-

A Color Chip (6" x 6") For Customer Review Prior To Final Painting)

-

Mfg:_____ Color Code:_______ Application Yr/Model You're Using ________

-

1

Optional Adder If Special Engine Circumstances Etc.

-

-

Install Engine On Test Stand (As Listed)

-

1

1

Install Customer Engine On Test Stand

445.00

445.00

x

This Includes Installing Starter And Other Parts Required To Test Engine.

-

Our Gauges, Hoses, Fuel Lines, Test Stand Radiator Hoses

-

(Final Hose Connections will Be Required When You Install In Chassis)

-

-

Test Run Engine And Perform Required Operations (As Listed)

-

1

1

Test Run Engine, Run Timing, Tune Carbs or Carbs, Re Adjust Valves

550.00

550.00

x

1500-2000 RPM's Minimum 30 Minutes (Usually 2 Hours)

-

Note: Testing can require more small parts not quoted

-

Note: Final Radiator Hoses Will Be Required When Installed In Chassis

-

Includes Removing Engine From Stand

-

Includes Checking Oil Filter Internal Condition

-

Special Built Engine Crate/Stand For Shipments Are Available

-

-

-

-

Total Labor Required As Listed Above

6,423.50

********************************************************************************

Part List Options/Requirements

1

1

125M-10 Performance Main Bearing Set

75.00

75.00

x chg

8

8

8-7170CH-10 Performance Rod Bearing Set

67.81

542.48

x chg

1

1

FP33 Cam Bearings Alternate

41.00

41.00

x

F-33 22.22$, FP-33 40.41$(Perf) or FP-33T 64.55$ (Perf Coated)

8

8

2304V20 Pin Bushings For Pin End Of Stock Type FE Connecting Rods

3.70

29.60

x

or 2304V20NH w/o oil hole (machine hole after installed in rods)

-

1

1

260-1035 Base Felpro Gasket Rebuild Set

64.72

64.72

x

1

1

Intake Gasket Upgrade to Victor Nitro Seal 95159SG

35.00

35.00

x

2

2

1020 Felpro Head Gaskets (Aluminum FE Heads)

36.42

72.84

x

1

1

SCE 031186 Pro-Copper Embossed Exhaust Gasket Set (FE)

45.00

45.00

x

1

1

Felpro OS11701C Additional Pan Gasket For Windage Tray Applications

8.77

8.77

x

1

1

Brass Frost Plug Set 381-8017

6.11

6.11

x

1

1

Assy Matls.. Including RTV Silicon, Felpro Blue Sealer LL5(Assy Only)

15.00

15.00

x

1

1

ProGear 4108 Ultra Timing Set

122.00

122.00

x chg +$ for -.005 Chain

8

8

T-986 Hard Exhaust Seats

6.45

51.60

x added

1

1

154-7902 ARP HD Performance Oil Pump Shaft Upgrade from standard

23.95

23.95

x

1

1

M57HV Melling Oil Pump Hi-Volume

69.08

69.08

x

Pistons As Required For Compression Ratio And Application

-

8

8

Arias Special Order 428 Pistons 4.155 Bore -16CC Dish

94.00

752.00

x changed to 4.155 Special Bore

Arias Job Card 341349 .0035 clearance 1.100" from bottom of oil groove

-

Includes: .975 x 2.925 Pins 97586202925, (16) Retainers 990043S

-

This might change to special order for the correct compression-allow addl 200$

-

Ring Set As Required For Application

-

1

1

Hastings Ductile Moly Ring Set 4.155" Bore CM5534+30 File Fit

143.25

143.25

x

Roller Rocker Systems

-

1

1

DOVE/Comp Roller Rocker Arm Sets W/Shafts & End Supports 1046HD-KIT

875.00

875.00

x Stock rockers just won't

Won't use the original stock Rocker Arms and Shafts

-

cut it with modern Cams

Camshaft & Lifter Options

-

and these are bullet proof

(Note: Lifter shortage 2002/2003 prices subject to availability)

-

1

1

Comp Cams Solid Lifter Cam Kits Starting at 400$

-

1

1

CL33-245-4 Comp Cam Kit

188.18

188.18

x

1

1

Upgrade Springs to 924-16 (920/974) Double w/dampner

104.96

104.96

x

1

1

Upgrade Retainers to 741-16

49.92

49.92

x

1

1

4700-16 Comp Spring Cups

35.84

35.84

x

1

1

616-16 10 Deg Super Locks w/o Lash Cap Recess +.050

20.32

20.32

x

1

1

505-16 Comp Positive Seals (chg to QC Positives)

20.00

20.00

x

1

1

4756 1.640 Spring Shim Kit for SCJ Heads

21.95

21.95

x

0.5

0.5

4740-16 Comp Shim Kit 1.640" .015's

9.16

4.58

x

-

16

0

9.157 -.050, -.0100 or -.150 Push Rods (as required) 3/8" NASCAR

12.50

-

16

16

as above but 5/16 x .080 wall Performance x std length 9.157"

10.50

168.00

x

-

1

1

Engine Oil Supplement for Break-In 1052367 (1/3 in Filter & 2/3 in Oil)

6.95

6.95

x

-

2

2

22470 Moroso Performance Oil Filters (one For Assembly Test Run + One)

10.50

21.00

x

Will use Jack;s original dampner…maybe

-

1

1

BHJ SFI Dampner (Neutral FE) FO-IBFE-7 Serial# 30392

298.00

298.00

x

1

1

Ford B8AZ-6359-A Seal Tube Felpro Speedi Sleeve for your sleeve repair

16.00

16.00

x

1

1

ARP 150-2501 Dampner Bolt 5/8" 189# W/ARP Lube

19.95

19.95

x

1

1

378704-S Long Crankshaft Key (Ford FE)

3.95

3.95

x

1

1

1/4 x 1/4 x 3/4" Long Dampner Key

2.00

2.00

x

-

Transmission/Bell Housing/Clutch

-

1

TKO II Road Race Transmission 5 Speed Tremek w/.83 5th Gear Upgrade

1,850.00

-

added (Later)

1

1

8607 McLeod Adapter Plate

165.00

165.00

x added

3

12345349 GM Tranny Fluid for TKO II

6.95

-

added (Later)

1

1

Lakewood 15210 Bell Housing FE SFI 2000 Approved

429.95

429.95

x added

1

1

Lakewood 15980 Alignmnet Dowel set

14.95

14.95

x added

1

1

Pivot for Lakewood Bell Housing Clutch Arm C8AZ-7522-B

79.95

79.95

x added

1

1

Clutch Arm 70-301 Ford for Mechanical Clutch Linkage

45.00

45.00

x added

1

1

37-220 Hays Clutch (Pressure Plate Long Style)

239.75

239.75

x added

1

1

70-115 Hays ThrowOut Bearing

37.01

37.01

x added

1

1

40-221 Hays Clutch Disc for TKO II 26 Spline

102.62

102.62

x added

1

1

ARP 130-2201 Pressure Plate Bolts 36# W/ARP Lube

7.95

7.95

x added

1

0

Will need a very good Torque Converter - perhaps 2800/3000 stall (datails later)

-

REMOVED

Flywheel/Flexplate

-

1

0

May install a new Flex Plate perhaps an SFI approved (est 75$ to 500$)

-

REMOVED

1

1

12-345 Hays SFI Flywheel 40# External Balanced

382.00

382.00

x added & $ Chg

1

1

690-032 Brass Pilot Bushing (Rear FE's For Manual Trans)

7.25

7.25

x Added

-

Motor Mounts ETC.

-

2

2

Set Of FE Motor Mounts (Kirkham) 2289/2290 to test Motor

15.00

30.00

x

-

Other Options

-

-

-

1

1

Shelby Block Plate adapter for Oil Cooler (Kirkham)

65.00

65.00

x added

we may use the Oil filter bracket that's on the motor

-

1

1

Aviaid 55410 Oil Pan 9Qt W/P-Up & Windage Tray - Street & Race

575.00

575.00

x added

1

1

Aviaid Dip Stick Kit

35.00

35.00

x added

1

1

Plug for stock dip stick location

8.00

8.00

x added

1

1

Aluminum Caps Puke Tank return but not Dip Stick Pipe

14.00

14.00

x added

1

1

180 Degree Thermostat (Large Dia) 33036 Gat FTH 30138 180 Deg

8.60

8.60

x

1

1

Gessford Alternator Bracket Kit

125.00

125.00

x

1

1

Hi Torque FE Starter (Gear Reduction) CVR ProTorque Maximum 5049M

254.00

254.00

x

1

1

Alternator Ford 55AMP 67 Stang Version W19 71-1058

88.00

88.00

x added

1

1

8213 MRG Chrome Coil Bracket

6.95

6.95

x

1

1

March 1910 Aluminum Pulley system & fasteners

199.00

199.00

x

1

1

Shelby FE Water Pump (Aluminum)

178.00

178.00

x upgraded

will use current puelly system if Jack want;s to maintain SCJ Parts

-

Cylinder Head Valve Train Components

-

-

-

8

0

Ferrea F6214 Intake Vlaves 2.250 3/8" 5.450 .330 Tip 6000 Series

16.00

-

8

0

Ferrea F6215 Intake Valves 2.190 3/8" 5.450" .330 Tip 6000 Series

16.00

-

I won't run 35 year old valves

8

0

Ferrea F6216 Exhaust Valves 1.75 3/8" 5.435" .330 Tip 6000 Series

16.00

-

8

8

Ferrea F6210 Intake Valves 2.090 3/8" 5.450" .330 Tip 6000 Series

16.00

128.00

x chg to 2.090

8

8

Ferrea F6212 Exhaust Valves 1.655 3/8" 5.534" .330 Tip 6000 Series

16.00

128.00

x I won 't run 35 year old valves

-

1

1

Holley Performance Mechanical Fuel Pump (New 2003 version) 12-390-11

112.00

112.00

x

1

0

Ford Fuel Pump Eccentric _____-______ (Will use Jack's if OK)

125.00

-

Jack's

1

1

Felpro Speedi Sleeve for front seal on Jack's crank flipper sleeve

16.00

16.00

x added

-

1

1

Dove PCV Kit For FE's W/Rear Hole Incls Canister/Mesh/Plate & PCV Valve

78.00

78.00

x

-

4

4

FP485 Deck Dowels For FE Block Decks

0.39

1.56

x

-

1

0

_____-_____ Ford OEM Cam Plate Retainer (will use Jack's if good condition)

45.00

-

Jack's

Fuel Log & Fittings

-

1

1

allow for braided fuel lines later - to be defined est allowed 150$ see below

-

Note: You May Need a Pressure Relief Return Line Back To Fuel Tank

-

0.5

0.5

FCA0606 #6 Hose W/SS Cover - Fuel Line - 6FT Package

35.82

17.91

x

6

3

FSM1012 #6 Strt Hose End/Swivels

7.99

23.97

x

1

0

FCM2004 AQP St Aluminum #6 Flare 1/4" pipe Ftgs (Pump To Log)

5.95

-

1

1

FCM2034 Alum Elbow Flare for Kirkham

6.64

6.64

x added

1

1

FCM2122 Alum Male Brance Tee

8.92

8.92

x added

2

2

FCM3740 Alum AN Cap

4.62

9.24

x added

Valve Covers & Breathers

-

will use Jack;s original Valve covers if Dove Rollers fit OK…or add spacer

-

2

2

M6766-A302 Breather

7.95

15.90

x chg qty

1

1

FMS M-6582-A427 Polished Valve Cover Set

175.00

175.00

x added

2

2

Ford Valve Cover Wire Clips

3.00

6.00

x added

Air Cleaners

-

1