Gene's MidStates Classic Cars FE Cobra Engine Project Page

Bill-Of-Material

Gene will need entire donor motor and complete Transmission package

 

Date: 6/16/02 Customer: Gene F Current FE 06/2002

Job #: Estimate Engine Type: 390 Ford FE Engine Year: 1966 Cobra

QTY

DESCRIPTION

PRICE

TOTAL

Block Labor Options

1

1

Clean Iron Cylinder Block _____-_____-__

62.00

62.00

1

1

Magna Flux Cylinder Block (___)

54.00

54.00

5

5

Remove & Replace Cam Bearings (________)

9.00

45.00

8

8

Bore Block .0___ For Piston ______ at _____# Torque W/______ Lube

26.00

208.00

Piston Clearance ________ Measured at __________ Using Deck Plate

-

1

1

Drill 3/8" Oil Pump Passage to 1/2" & Chamfer. Port Match Oil Filter Bkt to

118.00

118.00

Block & Chamfer, Drill Out Center Rear Plug & Replug. Align Main Bearing

-

Oil Holes Using New Main Bearings as Required.

-

1

1

Align Bore Block ______# Torque W/______ Lube

168.00

168.00

1

1

Square Deck On Block at 10.1___" (Stock FE Deck is 10.170")

145.00

145.00

1

1

Thread Rear Oil Galley Plugs (Original Press In Style)

24.00

24.00

1

1

Sonic Check Iron Block (Can be higher depending on documentation's)

65.00

65.00

-

Crank Labor Options

-

1

1

Clean Crankshaft Forge # ___________

19.00

19.00

1

1

Magna Flux Crankshaft (____)

28.00

28.00

1

1

Check Alignment (________________) Align If Required (Time x $)

34.00

34.00

1

1

Check & Grind Crankshaft R:____ M:____ Radius: _____

114.50

114.50

Connecting Rod Labor Options & Required Operations

-

8

8

Remove & Replace Pistons On Connecting Rods (Floaters)

8.00

64.00

8

8

Fit Pin Single Fit (______________)

10.00

80.00

8

8

Check Big End And Pin Fit On New Eagle Rod Sets

46.00

368.00

Other Labor

-

1

1

Surface Grind New Flywheel And Check Run Out

18.00

18.00

-

Head Labor Options

-

2

2

Pressure Check Aluminum Heads (____) (____)

38.00

76.00

2

2

Machine Edelbrock Heads with Gessford Modifications and Light Bowl Blending

108.00

216.00

-

8

8

Final Grind Valves & Seat Three Angle 2002/2003 Performance

26.00

208.00

Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg. (Or As Required)

-

2

2

Final Clean Heads & Parts For Assembly

24.00

48.00

2

2

Assemble Heads at __.____" For ______# Per Cam Spec card And Spring --

-

Part Number ___________ (Spring Mfg. ________________)

-

2

2

Restrict Block To Head Rocker Oiling .060 Race .090 Street Drilled Plug

18.00

36.00

1

1

Pressure Check Aluminum Intake Manifold

48.00

48.00

1

1

Machine Edelbrock Intakes for rear PCV Valve/Plate (Dove)

85.00

85.00

These Operations Are After Dummy Checking Engine Assembly And

-

Prior To Final Engine Assembly

-

1

1

Machine Intake Push Rod Holes For Assembled Clearance (As Reqd)

88.00

88.00

-

Dummy Engine Assembly To Check All Clearances As Follows:

-

Mandatory Operations, Prior to Engine Balancing & Building For All Engine

-

-

1

1

Install Crankshaft Main Bearings In Housing Bore At Correct Torque _____

124.00

124.00

Of ______# Using Bolt/Stud Lube _______, To Obtain Size To Grind

-

Crankshaft Mains _______ For Clearance Of .0___"

-

8

8

Install Connecting Rod Bearings In Rods At Correct Torque _____ W/Lube

12.50

100.00

Of _____, And Obtain Size To Grind Crankshaft To For Clearance Of .0___"

-

If New Rods Or Reconditioned Check The Tang Cut In The Rods For ---

-

Correct bearing Fit In The Cap And In The Rod - (Correct If Required)

-

1

Check Exhaust Valve Clearance To Cylinder Bore For Minimum Of .060" ---

48.00

-

At Full Lift + .050" (Outside Diameter Of Exhaust Valve To Bore) This Is

-

Done With Head Installed And Test Springs With Camshaft Degreed

-

(Above Check Is Done While Checking For Valve To Piston Clearances)

-

8

8

Verify Piston Protrusion Or Piston Recession To Deck Is Consistent At ____

4.50

36.00

1

1

Install Heads and Rocker Arms To Check For Correct Push Rod Length ---

68.00

68.00

Std Length For Comp Solid & Roller 9.157" (Actual Reqd: ________)

-

1

1

Balance Engine Rotating Assy Complete (Bob Weight _________)

285.00

285.00

Assemble Engine Complete (As Listed) (Nov - Jan Only)

-

1

1

Assemble FE Engine providing all Specifications/Clearances/Torques

1,650.00

1,650.00

This Assembly Includes Pulleys to Clutch And Ready For The Test Stand

-

Bell Housing Dialed In, Camshaft Degreed, Valves Set, Brass Gear Installed

-

Belts Installed, Water Pump & Pulleys etc., Distributor & Wire Made Up

-

(Block/Bracket/Trans etc.Painting Usually Takes Place During This Time)

-

We Need Your Color Code And Brand-We Also Can Provide At No Charge

-

A Color Chip (6" x 6") For Customer Review Prior To Final Painting)

-

Mfg:_____ Color Code:_______ Application Yr/Model You're Using ________

-

1

Optional Adder If Special Engine Circumstances Etc.

-

-

Install Engine On Test Stand (As Listed)

-

1

1

Install Customer Engine On Test Stand

445.00

445.00

This Includes Installing Starter And Other Parts Required To Test Engine.

-

Our Gauges, Hoses, Fuel Lines, Test Stand Radiator Hoses

-

(Final Hose Connections will Be Required When You Install In Chassis)

-

-

Test Run Engine And Perform Required Operations (As Listed)

-

1

1

Test Run Engine, Run Timing, Tune Carbs or Carbs, Re Adjust Valves

550.00

550.00

1500-2000 RPM's Minimum 30 Minutes (Usually 2 Hours)

-

Note: Testing can require more small parts not quoted

-

Note: Final Radiator Hoses Will Be Required When Installed In Chassis

-

Includes Removing Engine From Stand

-

Includes Checking Oil Filter Internal Condition

-

Special Built Engine Crate/Stand For Shipments Are Available

-

-

-

-

Total Labor Required As Listed Above

5,677.50

********************************************************************************

Part List Options/Requirements

1

1

4261M-____ Main Bearing Set (1964/78) or Alternate MS863P-__ Mich 77

61.09

61.09

8

8

3230CP-___ Rod Bearings or Alternate CB760P-__ Mich 77 Rod Bearings

3.95

31.60

1

1

1445M Cam Bearings (Std FE Blocks)or Alternate Dura Bond F33,FP33, FP33T

22.22

22.22

F-33 22.22$, FP-33 40.41$(Perf) or FP-33T 64.55$ (Perf Coated)

1

1

260-1035 Base Felpro Gasket Rebuild Set

62.85

62.85

1

1

1247 Felpro Intake Gasket or Upgrade to Victor Nitro Seal 95159SG

22.94

22.94

2

2

1020 Felpro Head Gaskets (Aluminum FE Heads)

35.17

70.34

1

1

SCE 4034 Pro-Copper Embossed Exhaust Gasket Set (FE)

39.10

39.10

1

1

Felpro OS11701C Additional Pan Gasket For Windage Tray Applications

8.77

8.77

1

1

Brass Frost Plug Set 381-8017

5.85

5.85

1

1

Assy Matls.. Including RTV Silicon, Felpro Blue Sealer LL5(Assy Only)

15.00

15.00

1

1

154-7902 ARP HD Performance Oil Pump Shaft Upgrade from standard

23.95

23.95

1

1

224-41177 F/M Hi-Vol Oil Pump

55.46

55.46

Pistons As Required For Compression Ratio And Application

-

1

1

Arias Special Order 390 Pistons 4.080 -11.5CC

875.00

875.00

Includes: .975 x 2.925 Pins 97586202925, (16) Retainers 990043S

Ring Set As Required For Application

-

1

1

Arias Ductile Plasma Moly 1/16 1/16 3/16 4.080

168.00

168.00

Roller Rocker Systems

-

1

1

DOVE/Comp Roller Rocker Arm Sets W/Shafts & End Supports 1046HD-KIT

875.00

875.00

-

Camshaft & Lifter Options

-

-

1

1

Comp Cams Solid Lifter Cam Kits Starting at 400$

400.00

400.00

1

1

Comp 3108 HI-TECH Dbl Roller Race Set O/S Rollers(or 20$ adder to Cam Kits)

20.00

20.00

16

16

as above but 5/16 x .080 wall Performance

10.50

168.00

-

1

1

Engine Oil Supplement for Break-In 1052367 (1/3 in Filter & 2/3 in Oil)

6.15

6.15

-

2

2

22470 Moroso Performance Oil Filters (one For Assembly Test Run + One)

10.00

20.00

-

1

1

BHJ SFI Dampner (Neutral FE) FO-IBFE-7

288.00

288.00

1

1

Ford B8AZ-6359-A Seal Tube (Behind Dampner)

98.50

98.50

1

1

ARP 150-2501 Dampner Bolt 5/8" 189# W/ARP Lube

19.95

19.95

1

1

378704-S Long Crankshaft Key (Ford FE)

3.95

3.95

1

1

1/4 x 1/4 x 3/4" Long Dampner Key

2.00

2.00

1

1

690-032 Brass Pilot Bushing (Rear FE's For Manual Trans)

7.25

7.25

-

Transmission/Bell Housing/Clutch

-

1

1

TKO Tremek 5 Speed Transmission (Add 400$ for TKO II)

1,450.00

1,450.00

1

1

8607 Mcleod Adapter (Bell Hsg To TKO) FE

153.33

153.33

3

3

12345349 GM Tranny Fludid For TKO ??

6.95

20.85

1

1

Lakewood 15210 Bell Housing FE SFI 2000 Approved

429.95

429.95

1

1

Lakewood 15980 Bell Housing Alignment Dowel Set (.500 Dial)

14.95

14.95

1

1

Pivot For Lakewood Bell Housing Clutch Arm C8AZ-7522-B

59.95

59.95

1

1

Clutch Arm 70-301 Ford For Mechanical Clutch linkage (Midstates)

45.00

45.00

1

1

37-220 Hayes Clutch (Pressure Plate)

215.90

215.90

1

1

70-115 Hayes Throw Out Brg

37.01

37.01

1

1

40-221 Hayes Clutch Disk For TKO 26 Spline

102.62

102.62

1

1

910 MRG Pressure Plate Bolt Set 3/8 or Alternate ARP 130-2201 36# W/ARP

7.95

7.95

Flywheel/Flexplate

-

1

1

12-240 Hayes SAF Flywheel (Internal Balance) 390 & 427's

294.95

294.95

Flywheel Bolts - see parts below

-

-

Motor Mounts ETC.

-

2

2

Set Of FE Motor Mounts (Midstates) 2289/2290

15.00

30.00

-

Other Options

-

-

1

1

FE Ford Oil Filter Adapter (Stock) 427 COAZ-A

43.47

43.47

1

1

Ford FMS M6881-C100 Remote Oil Filter Kit (Sgl Filter) W/Hoses & Ftgs.

69.95

69.95

1

1

Aviaid 55410 Oil Pan 9Qt W/P-Up & Windage Tray - Street & Race

575.00

575.00

1

1

Aluminum Caps For Both Dry Sump & Alt Dip Stick Pipes

28.00

28.00

1

1

Ford Expansion Tank For FE's Shortened __"

315.00

315.00

Tank Kit includes Thermostat, Gasket and 16# Radiator Cap & Over Flow Hose

1

1

Hi Torque FE Starter (Gear Reduction) CVR ProTorque Maximum 5049M

254.00

254.00

1

1

Alternator Ford Chrome 1 Wire GM Style

-

1

1

Polished Alum. Alt Bkt W/Bolt/Spacer and Incls Our Chrome Adjusting Arm

125.00

125.00

1

1

8213 MRG Chrome Coil Bracket

6.95

6.95

-

1

1

Edelbrock FE Water Pump (Aluminum)

159.99

159.99

Add 100$ for Polished Version with or without the Edelbrock Logo

-

1

1

MRG Dual Spring Safety Throttle Return Spring Kit

7.19

7.19

-

1

1

March 1910 Sgl Groove Pulley Set (Aluminum) Will Use Alternate 1905 for Dave

209.00

209.00

1

1

Water Pump Pulley Bolts 5/16-24 3/16Key Chromenet (4) (Clean Looking)

2.00

2.00

-

Cylinder Head Valve Train Components

-

-

8

8

Ferrea F6210 Intake Valves 2.090 3/8" 5.450" .330 Tip 6000 Series

16.00

128.00

8

8

Ferrea F6212 Exhaust Valves 1.655 3/8" 5.534" .330 Tip 6000 Series

16.00

128.00

-

1

1

Comp 4770 or 4772 Spring Locator Cups For Shelby Heads

28.80

28.80

-

1

1

Holley 12-832 Performance Mechanical Fuel Pump

61.99

61.99

1

1

Dove PCV Kit For FE's W/Rear Hole Incls Canister/Mesh/Plate & PCV Valve

78.00

78.00

4

4

FP485 Deck Dowels For FE Block Decks

0.39

1.56

1

1

_____-_____ Ford OEM Cam Plate Retainer

45.00

45.00

1

1

FE Fuel Pump Eccentric

45.00

45.00

Fuel Log & Fittings

-

1

1

Allow for fuel lines and fitting for Carb installation

45.00

45.00

Valve Covers & Breathers

-

1

1

M6582-B Ford Motor Sport FE Valve Covers (Black) Cobra Lemans

160.00

160.00

1

1

Earl's Billet Breathers (Press In Style) can use W/NAPA Grommet

40.00

40.00

1

1

Earl's Billet Breather W/PCV Valve (Press In Style)can use W/NAPA Grommet

45.00

45.00

2

2

NAPA Grommet

3.00

6.00

Air Cleaners

-

1

1

MidStates to Supply Correct Cobra Air Cleaner for 1X4 Holley Carb

-

-

Ignition Components

-

1

1

MSD 6420 6AL Soft Touch Rev. Limiter Ignition W/Chips

179.95

179.95

1

1

MSD 8202 Blaster Coil

31.95

31.95

1

1

MSD8594 Pro-Billet Distributor

249.95

249.95

1

1

MSD 8581 Brass Dist. Gear

39.95

39.95

10

8

0416 Accel Spark Plugs 14MM (EDE & Shelby)

1.75

14.00

2

2

_____Moroso Wire Separator Sets For 8MM Wires

9.95

19.90

1

1

73655 Taylor Blue 8mm Spark Plug Wire Set

53.08

53.08

1

1

MRG 6018 Wire Loom Kits (Attach To Valve Cover Bolts To Outside)

37.99

37.99

-

-

Fasteners For Engine Assembly

-

-

1

1

255-1002 ARP Cam Bolt (see New Cam Plate Above)190PSI PRO Series

5.95

5.95

1

1

Gessford Special washer for Cam Bolts

12.00

12.00

1

1

ARP 155-5201 MBK Main Bolt Kit

55.82

55.82

1

1

ARP Head Stud Kit 155-4001 W/Hex Nuts (May use some 12Pt Nuts)

110.81

110.81

1

1

ARP 455-2102 12PT SS Intake Bolts

34.44

34.44

2

2

8841 Trans-Dapt Locking Header Bolts (Chrome W/Alum Lock)

43.20

86.40

1

1

MRG Carb Stud Set (4 Packs) Sgl 1X4

6.95

6.95

1

1

ARP 100-2801 FE Flywheel Bolt Set

9.95

9.95

1

ARP 100-9902 small ARP Lube pack

1.54

-

1

1

ARP 100-9903 Large Tube ARP Lube

7.10

7.10

-

Block/Crankshaft/Rods Castings (Donor Engine Castings)

-

-

1

1

390 Ford FE Block that's rebuildable to 030

450.00

450.00

1

1

390 Ford Cast Crank Core That's rebuildable 10/10 or 20/20

200.00

200.00

These cores have be prechecked to ensure they are good and you will be

-

charged for this labor if you select this option in Labor section above.

-

New FE Engine Components Available

-

1

1

Carburetor and Fuel Systems Offered on an as required basis (Estimate)

400.00

400.00

-

1

1

Eagle 6.490 H-Beam Steel Connecting Rods CRS6490F3D

689.00

689.00

1

1

Edelbrock 6005 Cylinder Head Set (Bare) 390/428 72CC Chambers

1,150.00

1,150.00

-

1

1

Edelbrock Intake Manifold 7105

313.92

313.92

Test Run Break-In Allowance

-

1

1

You should Allow For Fittings/Hoses/Brackets/Fuel Etc As Reqd

50.00

50.00

Start Up Oil And 1st Change

-

-

Freight Allowance on In Bound Parts

-

Freight Allowance on Out Bound Parts

-

See http://www.gessford.com/cobraparts/fords.htm For Addl. Parts Prices

Total Parts Required As Listed Above

13,050.44

Total Quote For This Engine Job (Parts & Labor) +/- 500$

18,727.94

All Prices Subject To Change

 

 

mailto:gfridland@eccompounds.com

mailto:george@gessford.com

http://www.gessford.com/cobraparts/fords.htm

06/20/02