Date: 6/12/02 Customer: Dave Delainey Current FE 05/2002 price sheet

Job #: Quote Engine Type: 67 GT500 Shelby Stang 428PI Engine Year: 67

General Spec: rebuild engine to stock OEM specs for performance & Looks

build to stock specs, Ford clearances and specifications per customer inst.

Updated 3/30/03 more to follow……..Final BOM 7/15/03 Published 7/20/03

Motor Delivered to K&K Vintage 7/18/03

QTY

DESCRIPTION

PRICE

TOTAL

Block Labor Options

1

1

Clean Iron Cylinder Block C6ME Ford - customker supplied at .040???

62.00

62.00

1

1

Magna Flux Cylinder Block (OK)

54.00

54.00

5

5

Remove & Replace Cam Bearings (F33)

9.00

45.00

8

8

Bore Block .045 For Arias Piston 4.175" ARP 155-3601 ARP Lube

18.00

144.00

Piston Clearance .003 Measured at (See Arias Job 331667 Using Deck Plate

-

1

1

Drill 3/8" Oil Pump Passage to 1/2" & Chamfer. Port Match Oil Filter Bkt to

118.00

118.00

Block & Chamfer, Drill Out Center Rear Plug & Replug. Align Main Bearing

-

Oil Holes Using New Main Bearings as Required.

-

1

1

Align Bore Block 85# Torque W/ARP Lube ARP Bolts 155-5201 x

168.00

168.00

1

1

Square Deck On Block at 10.148" (recvd@ 10.155/10.159x10.149/10.164)

145.00

145.00

1

1

Thread Rear Oil Galley Plugs (Original Press In Style)

24.00

24.00

1

1

Sonic Check Iron Block (Can be higher depending on documentation's)

65.00

65.00

1

1

Pressure Check Block 120PSI RK (OK)

54.00

54.00

x

Crank Labor Options

-

1

1

Clean Crankshaft (20/20 as recvd)

19.00

19.00

1

1

Magna Flux Crankshaft (OK)

28.00

28.00

1

1

Check Alignment (OK in Spec) Align If Required (Time x $)

34.00

34.00

1

1

Check & Grind Crankshaft R:30 M:30 Radius: 5/64" 2.4080" x 2.7184"

114.50

114.50

Connecting Rod Labor Options & Required Operations

-

8

8

Remove & Replace Pistons On Connecting Rods (Floaters)

8.00

64.00

8

8

Clean Rods (Forge # C6AE-D) rods were not C7AE-B

3.50

28.00

8

8

Magna Flux Rods (OK) NG

4.50

36.00

8

8

Recondition Big End at 50# Torque W/ARP Lube (New ARP# 135-6002) NG

18.00

144.00

8

8

Remove & Replace Pin Bushings

5.50

44.00

8

8

Fit Pin Single Fit (.0006") NG

10.00

80.00

8

8

Machine Center To Center Distance (Boreable Bushings) 6.485

-

8

8

Side Clearance Rods To .865/.870 verify stock width spec @ .869 NG

8.50

68.00

Other Labor

-

1

1

Surface Grind Flywheel And Check Run Out

18.00

18.00

1

1

Pressure Check Intake Manifold (OK) 9/10/02 JS

48.00

48.00

1

1

Heli-Coil MTG Bkt and Carb Studs on 2x4 intake manifold (5)

46.00

46.00

x

1

1

Machine welded MTG Bkt Bosses as reqd after weld repairs

18.00

18.00

x

1

1

Clean and Shot Pean Intake Manifold 4/8/03

48.00

48.00

x

1

1

Surface Mill Intake manifold mounting surfaces

68.00

68.00

x

Heads CC'd at 71.5CC's 9/19 JS

-

Head Labor Options

-

2

2

Pressure Check Iron C7AE-B stock Heads (OK) (OK) 60 PSI JS

38.00

76.00

2

2

clean heads and parts

18.00

36.00

2

2

Magnaflux heads (small cracks in Intake seat & Spark Plug Hole -OK per Dave

28.00

56.00

8

8

Install new hard exhaust seats as required for customer size valves 10/18/02

15.50

124.00

16

8

Install new Exhaust valve guides Only-fit correctly to SS Valves 10/18/02

6.00

48.00

16

16

Machine New Ferrea Valves 1.655 to 1.558 & 2.090 to 2.027"

6.50

104.00

8

8

Final Grind Valves & Seat Three Angle 2002/2003 Performance

26.00

208.00

Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg. (Or As Required)

-

52.50

-

2

2

Final Clean Heads & Parts For Assembly

24.00

48.00

2

2

Assemble Heads at 90# @ 1.828" # Per Cam Spec card And Spring --

-

Part Number Customer 13304-1 Crane Valve Springs

-

Crane Cam 34-C6OZ-6250-B Hyd Cam (Customers)

-

2

0

Restrict Block To Head Rocker Oiling .090 Street Drilled Plug but only if

18.00

-

customer is upgrading to roller rocker arms (not reqd)

6.50

-

Iron Head Rebuilding Quoted On Case By Case Basis

-

1

Machine Intake Valve Cover Gasket Rails To Cylinder Head Rail As Req'd

38.00

-

These Operations Are After Dummy Checking Engine Assembly And

-

Prior To Final Engine Assembly

-

2

Machine Valve Cover Rail On Cylinder Head To Match Geometry On Intake

35.00

-

1

Machine Valve Cover Rail On Intake Manifold To Match Geometry On Heads

68.00

-

1

Machine Intake Push Rod Holes For Assembled Clearance (As Reqd)

88.00

-

1

Machine Distributor Hole On Intake For Correct Geometry To Block

224.00

-

1

Mill Intake Manifold Angles To Correct Geometry For Heads And Block

124.50

-

1

1

Heli-Coil 5/16" Bottom Front Timing Cover

18.00

18.00

x

-

Dummy Engine Assembly To Check All Clearances As Follows:

-

Mandatory Operations, Prior to Engine Balancing & Building For All Engine

-

-

1

1

Install Crankshaft Main Bearings In Housing Bore At Correct Torque 85# x

124.00

124.00

Using ARP Bolts & ARP Lube To Obtain Size To Grind

-

Crankshaft Mains @ 2.7184 For Clearance Of .002"

-

8

8

Install Connecting Rod Bearings In Rods At Correct Torque 50# W/ARP Lube x

12.50

100.00

Of _____, Size To Grind Crankshaft To (2.4080")For Clearance Of .002" x

-

If New Rods Or Reconditioned Check The Tang Cut In The Rods For ---

-

Correct bearing Fit In The Cap And In The Rod - (Correct If Required)

-

1

1

Install Pistons And Check Piston To Valve Clearances Intake:_____ -----

228.00

228.00

Exhaust ______, With Camshaft Degreed At ____ Per Cam Card

-

Intake Clearance: ________ Exhaust Clearance: _______ As Measured

-

Intake Clearance: _______ Exhaust Clearance: ________ (Final Clearance)

-

1

1

Check Exhaust Valve Clearance To Cylinder Bore For Minimum Of .060" ---

48.00

48.00

At Full Lift + .050" (Outside Diameter Of Exhaust Valve To Bore) This Is

-

Done With Head Installed And Test Springs With Camshaft Degreed

-

(Above Check Is Done While Checking For Valve To Piston Clearances)

-

8

8

Verify Piston Protrusion Or Piston Recession To Deck Is Consistent At ____

4.50

36.00

1

1

Install Heads and Rocker Arms To Check For Correct Push Rod Length ---

68.00

68.00

Std Length For Comp Solid & Roller 9.157" (Actual Reqd: ________)

-

Std Length For Crane Shell Type Solid 10.656 (Actual Reqd: ________)

-

(Crane Push Rod Measures Ball To Cup Face, Comp Ball to Cup Depth)

-

2

2

Machine Heads For Correct Head Bolt/Stud Washer Fit & Torque (As Reqd)

44.50

89.00

1

1

Machine Washer Faces On Intake For Correct Bolt Fit & Torque (As Reqd)

58.00

58.00

Above Two Washer Face Repair Operations Are For Used Heads & Intakes

-

-

1

1

Balance Engine Rotating Assy Complete (Bob Weight 2146)

285.00

285.00

x

428's are external balanced via flywheel as the dampner is neutral

265.00

-

we dual plane balance engine with bobweights attached to crankshaft

so we need both the neutral dampner and the external balanced flywheel

Assemble Engine Complete (As Listed) (Nov - Jan Only)

-

1

1

Assemble FE Engine providing all Specifications/Clearances/Torques

1,950.00

1,950.00

This Assembly Includes Pulleys to Clutch And Ready For The Test Stand

-

Bell Housing Dialed In, Camshaft Degreed, Valves Set, Brass Gear Installed

-

Belts Installed, Water Pump & Pulleys etc., Distributor & Wire Made Up

-

(Block/Bracket/Trans etc.Painting Usually Takes Place During This Time)

-

We Need Your Color Code And Brand-We Also Can Provide At No Charge

-

A Color Chip (6" x 6") For Customer Review Prior To Final Painting)

-

Mfg:_____ Color Code:_______ Application Yr/Model You're Using ________

-

1

Optional Adder If Special Engine Circumstances Etc.

-

-

Install Engine On Test Stand (As Listed)

-

1

1

Install Customer Engine On Test Stand

445.00

445.00

This Includes Installing Starter And Other Parts Required To Test Engine.

-

Our Gauges, Hoses, Fuel Lines, Test Stand Radiator Hoses

-

(Final Hose Connections will Be Required When You Install In Chassis)

-

-

Test Run Engine And Perform Required Operations (As Listed)

-

1

1

Test Run Engine, Run Timing, Tune Carbs or Carbs, Re Adjust Valves

550.00

550.00

1500-2000 RPM's Minimum 30 Minutes (Usually 2 Hours)

-

Note: Testing can require more small parts not quoted

-

Note: Final Radiator Hoses Will Be Required When Installed In Chassis

-

Includes Removing Engine From Stand

-

Includes Checking Oil Filter Internal Condition

-

Special Built Engine Crate/Stand For Shipments Are Available

-

-

-

-

Total Labor Required As Listed Above

6,483.50

********************************************************************************

Part List Options/Requirements

1

1

Main Bearing Set MS863P-30 Mich 77 x

66.80

66.80

x

8

8

Rod Bearings CB760P-30 Mich-77 x

4.56

36.48

x

1

1

F33 Cam Bearings (Std FE Blocks) Dura Bond 3/27/03 NG x

22.22

22.22

x

8

8

2304V20 Pin Bushings For Pin End Of Stock Type FE Connecting Rods x

2.49

19.92

x

or 2304V20NH w/o oil hole (machine hole after installed in rods)

2.89

-

1

1

260-1035 Base Felpro Gasket Rebuild Set x

62.85

62.85

x

1

1

Intake Gasket Upgraded to Victor Nitro Seal 95159SG 3/28/03 x

28.00

28.00

x

2

1020 Felpro Head Gaskets (Aluminum FE Heads)

35.17

-

1

1

SCE 034186 Special Pro-Copper Embossed Exhaust Gasket Set (+1485)

48.00

48.00

x

1

1442 Felpro Exhaust Gasket Set

17.80

-

1

1

Felpro OS11701C Additional Pan Gasket For Windage Tray 3/28/03 x

8.77

8.77

x

1

1

Brass Frost Plug Set 381-8017 Includes Cam Plug x

5.85

5.85

x

0

Assy Matls.. Including RTV Silicon, Felpro Blue Sealer LL5(Assy Only)

-

-

1

100-9904 ARP Assy Thread Sealer

-

1

100-9903 ARP Assy Lube

-

8

Block Sleeves

30.00

-

1

Block Hot Seal Liquid (Expendable)

75.00

-

1

Dbl Batch Liquid Nitrogen To Install Sleeves

36.00

-

1

1

ProGear PG4108 Upgrade Dbl Roller Race Set O/S Rollers 3/28/03 NG x

106.00

106.00

x

1

Comp 3108___ Hex-A-Just W/Thrust Plate

-

1

1

154-7902 ARP Performance Oil Pump Drive Shaft

23.95

23.95

x

1

1

224-41177 F/M Hi-Vol Oil Pump (Melling HV Pump)

55.46

55.46

x

1

224-41169 F/M Oil Pump (Police, CJ & SCJ))

69.08

-

no oil pressure relieve sping in block needing replacement

-

Pistons As Required For Compression Ratio And Application

-

Arias In Stock 428 Pistons 4.170 Bore (New 2002) -11.5CC

675.00

-

Includes: .975 x 2.925 Pins 97586202925, (16) Retainers 990043S

-

1

1

Updated to Arias Custom 4.175" Job 331667 -23CC Custom 1350200 Version x

875.00

875.00

x

Ring Set As Required For Application

-

1

1

Arias Ductile Moly 1/16 1/16 3/16 4.170 18221314165 Rec 9/27/02 x

138.50

138.50

x

1

Total Seal Plasma-Moly Performace Ring Set 4.2___ Bore (File Fit)

233.00

-

Total seal is Over Kill….not required

Roller Rocker Systems

-

Camshaft & Lifter Options

-

-

1

0

Comp Cams Solid Lifter Cam Kits Starting at 400$ Cam By David D

-

16

16

Smith Bros 5/16 x .083 wall 3/16R Performance 9.500 Actual OAL HYD

10.50

168.00

x

1

Crane Bal/Cup Shell Lifter Push Rods 34642-16 10.656 (Lgth ball to Flat)

90.00

-

16

Crane Eff Lgth is actually 10.481 (1.330 Longer than conventional)

6.00

-

1

Crane Shell & Push Rod is 27 Grams Lighter than Comp Equal

95.00

-

1

Dove Solid Spacers For Adj. Rocker Arms FE/STD W/Shims

65.00

-

-

1

1

Engine Oil Supplement for Break-In 1052367 (1/3 in Filter & 2/3 in Oil)

6.85

6.85

x

-

2

2

22470 Moroso Performance Oil Filters (one For Assembly Test Run + One)

10.00

20.00

x

-

1

1

ARP 150-2501 Dampner Bolt 5/8" 189# W/ARP Lube

19.95

19.95

x

1

378704-S Long Crankshaft Key (Ford FE)

3.95

-

1

1/4 x 1/4 x 3/4" Long Dampner Key

2.00

-

1

1

690-032 Brass Pilot Bushing (Rear FE's For Manual Trans)

7.25

7.25

x

We will need the Clutch for the balance but not the disc

-

The clutch must fit the flywheel diameter and bolt pattern (5/16 or 3/8" bolts?)

Transmission/Bell Housing/Clutch (Should install one of the following)

-

1

1

ARP 150-2201 Pressure Plate Bolt set 5/16" 21# W/ARP Lube x

9.95

9.95

x

Flywheel/Flexplate

-

1

12-240 Hayes SAF Flywheel (Internal Balance) 390 & 427's

294.95

-

1

12-345 Hayes SFI Flywheel 40# (External Balance) 428's(Removed-used Stock)

335.39

-

Use David's 427 made to 428 Flywheel 11/11/02

-

1

1

260863 MeLeod Perf Disc 1 3/8"x10 12" Fairlane/Galaxy x

130.00

130.00

x

2

2

360651 McLeoad Street Clutch 12" (Replaces 11.5") x

176.67

353.34

x

1

1

16042 McLeod T/Out Brg for Above (David Kee Recvd 4/22/03 x

45.00

45.00

x

-

Motor Mounts ETC.

-

2

Set Of FE Motor Mounts (Midstates) 2289/2290

15.00

-

1

1

Used D2 FE Starter 7/10/03

35.00

35.00

x

Other Options

-

1

1

180 Degree Thermostat (Large Dia)

9.00

9.00

x

1

1

FMS M-12259-M302 Black Performance Wire Set 7/7/03

56.00

56.00

x

2

2

Black Valve Cover Wire loom Top Clips

3.00

6.00

x

Cylinder Head Valve Train Components

-

8

8

Ferrea F6210 Intake Valves 2.090 3/8" 5.450" .330 Tip 6000 Series x

16.00

128.00

x

8

8

Ferrea F6212 Exhaust Valves 1.655 3/8" 5.534" .330 Tip 6000 Series x

16.00

128.00

x

we machined valves down t0 1.558 x 2.027"

-

8

8

9458 Valve Guide for Exaust only 10/18/02 x

2.68

21.44

x

8

8

T-952 Hard Exhaust Seats For Iron Heads 10/18/02 x

6.48

51.84

x

OD is 1.802 not 1.800 as in heads as received (Alum Press)

-

6

6

B103 Spring Shims for Assy height no chg

-

x

16

16

25612 Umbrella Valve Stem Seals no chg

-

x

-

4

4

FP485 Deck Dowels For FE Block Decks

0.39

1.56

x

-

1

1

FE Fuel Pump Eccentric 5/16/03 (Old eccentric worn out)

50.00

50.00

x

Fuel Log & Fittings

-

1

1

Fred's Speed Alum Weld Accel Brkt Box 4/3/03

35.00

35.00

x

-

Fasteners For Engine Assembly

-

-

1

1

155-6002 ARP Rod Bolt Set 390-428 9/20/03 NG x

76.00

76.00

x

1

0

255-1002 ARP Cam Bolt (see New Cam Plate Above)190PSI PRO Series

5.95

-

1

0

Gessford Special washer for Cam Bolts

12.00

-

1

ARP 155-5401 Main Stud Kit

57.98

-

1

1

ARP 155-5201 MBK Main Bolt Kit 85# W/ARP Lube x

55.82

55.82

x

1

ARP Head Stud Kit 155-4001 W/Hex Nuts (May use some 12Pt Nuts)

110.81

-

1

ARP 300-8334 12PT Head Stud Nuts (10 Packs) Reqd Some FE Alum Hds

23.39

-

Required two extra ARP 613-2750 12pt SS for 2X4 Fuel Log Bky Thickness

-

1

0

ARP 455-2102 12PT SS Intake Bolts

34.44

-

1

1

ARP 155-3601 Head Bolt Set W/Washers x

69.95

69.95

x

2

8841 Trans-Dapt Locking Header Bolts (Chrome W/Alum Lock)

43.20

-

2

2

MRG Carb Stud Set (4 Packs) Sgl 1X4

6.95

13.90

x

5

MRG Carb Stud Set (4 Packs) (For Pan Installation)

6.95

-

2

2

C1AZ-6A527-A 3/8-16 x 3.29" long x

3.26

6.52

x

6

6

C1DZ-6A527-C 3/8-16 x 2 31/32" long x

2.74

16.44

x

1

1

Timing Cover Heli-coil 5/16"

1.05

1.05

x

3

3

5/16 Heli-coils for Carb mounting Stud repairs

1.05

3.15

x

2

2

1/4-20 Heli-coil for Alt Bky Mount

0.75

1.50

x

1

1

ARP 100-2801 FE Flywheel Bolt Set x

9.95

9.95

x

1

ARP 100-9902 small ARP Lube pack

1.54

-

1

ARP 100-9903 Large Tube ARP Lube

7.10

-

-

Block/Crankshaft/Rods Castings (Donor Engine Castings)

-

The 428 CJ windage tray & 5/8 oil pickup tube you'll need to help with?

I have fuel logs and parts to repair the fuel system etc.

-

Test Run Break-In Allowance

-

You should Allow For Fittings/Hoses/Brackets/Fuel Etc As Reqd

-

Start Up Oil And 1st Change

-

1

1

Misc from Auto Value 7/10/03 hoses, clamps, fuel line, Clamps w/p & Htr Blockoff

53.75

53.75

x

Freight Allowance on In Bound Parts

-

1

1

CCX Motor In 340.84 7/10/02, Ferrea Valves 8.10, Mich Brgs 5.36, McLeod 19.25x

373.55

373.55

x

1

1

Sealey's Body Shop 6/7/03 Paint Motor specified color

239.80

239.80

x

2

2

Surface Valve Cover Gasket Faces (Friend's) 7/14/03

26.00

52.00

x

1

1

Smith Bros Inbud UPS

7.13

7.13

x

1

1

Special Bolts for Rocker Arms UPS In bound 4.85 & 6.50 x

11.45

11.45

x

1

1

CCX Truck to Houston 7/16/03 985# Class 70 360.72$ CCX 845-695325 Pro#

360.72

360.72

Updated 7/17/03x

1

1

CCX Lift Gate Service at K&K Vintage 7/18/03

94.50

94.50

updated 7/20x

1

1

Rec on acct 7/19/02 our invoice # 29241

(5,763.46)

(5,763.46)

x

1

1

Rec on acct 5/23/03 our invoice # 30461

(2,250.00)

(2,250.00)

x

-

Freight Allowance on Out Bound Parts

-

See http://www.gessford.com/cobraparts/fords.htm For Addl. Parts Prices

Total Parts Required As Listed Above

(3,786.30)

Total Quote For This Engine Job (Parts & Labor)

2,697.20

All Prices Subject To Change