Date: 6/8/02 Customer: Dave Delainey Current FE 05/2002

Job #: Estimate Engine Type: 427 FE Ford Engine Year: 60's 427 SO

Job# 2002 Shelby Cobra CSX #4290 427 SO 1965/1967

Rear Gears will be 3.54:1 Shelby to supply Turkey Pan, Coolant Pipes, Engine

oil cooler, Oil vapor Assy (Puke Tank), headers/side pipes(later)

Final BOM available 9/11/03

QTY

DESCRIPTION

PRICE

TOTAL

Block Labor Options

1

1

Clean Iron Cylinder Block _____-_____-__ Block marked Dave D 427

62.00

62.00

1

1

Magna Flux Cylinder Block (OK) except slleve in #3 to be P/C'd (see below)

54.00

54.00

5

5

Remove & Replace Cam Bearings (Dura Bond F24 Side Oiler)

9.00

45.00

8

8

Bore Block 4.250" For Arias Piston at _____# Torque W/______ Lube

26.00

208.00

Piston Clearance ________ Measured at __________ Using Deck Plate

-

ARP Head Studs 155-4001 (in shop 9/16/02)

-

1

1

Drill 3/8" Oil Pump Passage to 1/2" & Chamfer. Port Match Oil Filter Bkt to

118.00

118.00

Block & Chamfer, Drill Out Center Rear Plug & Replug. Align Main Bearing

-

Oil Holes Using New Main Bearings as Required. Plus other SO Mods

-

1

1

Align Bore Block 90# Torque W/Moly ARP, Cross Bolts At 20# Torque &

224.00

224.00

Then 36# Torque W/ Oil, Check 6 Spacers for Correct .000/.0015 Fit

-

Use ARP Main Studs 155-5421 and 2 AR4.06L Special Short Rear Studs

-

1

1

Modify Rear Main Cap for shorter Stud/waher/nut for Aviaid Pan Fit

48.00

48.00

1

1

Square Deck On Block at 10.147" (Stock FE Deck is 10.170")

145.00

145.00

Deck was 10.152x10.150 one end and 10.154 x 10.154 other end - now squared

-

-

1

1

Block has sleeve in #3 cylinder with damage at the bottom of sleeve

-

-

1

1

Pressure check that side of block to ensure sleeve does not leak(OK) 9/12/02

42.00

42.00

1

1

Sonic Check Iron Block (initial check failed prior to sleeving block)

65.00

65.00

Final Sonic shows problems in 1,2 5 & 6 10/2/02-OK'd to sleeve block

-

8

8

Bore & install cylinder repair sleeves for 4.250 final bore at reduced price from 50$

30.00

240.00

see block sleeves and liquid nitrogen in part below (10/4/02)

-

Crank Labor Options

-

1

1

Clean Crankshaft Forge # ___________ crank marked Dave D 427

19.00

19.00

1

1

Magna Flux Crankshaft (OK)

28.00

28.00

1

1

Check Alignment (OK in Spec) Align If Required (Time x $)

-

1

1

Check & Grind Crankshaft R:010 M:010 Radius: 5/64" Performance

114.50

114.50

1

Crank expected to be 10/10 after block and rod clearance verified (to follow)

-

-

Connecting Rod Labor Options & Required Operations

-

8

8

Install Arias Pistons On New Eagle FE Connecting Rods (Floaters)

8.00

64.00

8

8

Clean new Eagle's to check Big Ends @ 63# W/ARP Lube & Light Dust to size

3.50

28.00

8

8

Check & Side Clearance Eagle Rods to fit Steel Crank Journal Width as reqd

8.50

68.00

Below Includes Pin Fit .0008" to Arias Pin & New Eagle Pin Bushings

-

8

8

Check Big End @ 63# W/ARP Lube and Light Dust to exact Size for Brgs

10.50

84.00

Other Labor

-

1

0

Surface Grind Flywheel And Check Run Out (as required - later)

18.00

-

1

1

Pressure Check 2x4 Blue Thunder MR Intake Manifold (ok) (when received)

48.00

48.00

will check water port integrity and also for any vacuum leaks in manifold

-

-

Head Labor Options

-

Leave Ede 76CC Head 8 Bolt pattern for headers per Dave 9/19)

-

2

2

Pressure Check New Ede 76CC Aluminum Heads (ok) (ok)

38.00

76.00

8

8

Machine Edelbrock 76CC (427 6008) Heads For Big Valves As Follows

18.00

144.00

Intakes From 2.09" To 2.190", Exhaust leave 1.655"

-

8

8

Final Grind Valves & Seat Three Angle 2002/2003 Performance

26.00

208.00

Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg. (Or As Required)

-

2

2

Final Clean Heads & Parts For Assembly

24.00

48.00

2

2

Assemble Heads at 1.880" For 125# Per Cam Spec card And Spring --

24.00

48.00

xx

Part Number 924-16 (Spring Mfg. Comp Cam) Comp 33-245-4 Grind

-

2

2

Restrict Block To Head Rocker Oiling .090 Street Drilled Plug for Roller Rockers

18.00

36.00

Iron Head Rebuilding Quoted On Case By Case Basis

-

2

2

Disassemble & Clean Customer Iron Heads (just verify they are good castings)

18.00

36.00

2

2

Magnaflux Iron heads (_____) (info to follow as of 9/25/02)

18.00

36.00

save all old parts and return to Dave (box marked old head parts)

8

Machine Mill Edelbrock 76CC 427 heads to 80CC's (Incls Chamber blending)

36.00

-

1

1

Machine Blue Thunder Intake for rear PCV Valve/Plate (Dove)

85.00

85.00

These Operations Are After Dummy Checking Engine Assembly And

-

Prior To Final Engine Assembly

-

2

Machine Valve Cover Rail On Cylinder Head To Match Geometry On Intake

35.00

-

1

0

Machine Valve Cover Rail On Intake Manifold To Match Geometry On Heads

68.00

-

1

0

Machine Intake Push Rod Holes For Assembled Clearance (As Reqd)

88.00

-

1

1

"Check" Machine Distributor Hole On Intake For Correct Geometry To Block

-

1

Mill Intake Manifold Angles To Correct Geometry For Heads And Block

-

-

-

Dummy Engine Assembly To Check All Clearances As Follows:

-

Mandatory Operations, Prior to Engine Balancing & Building For All Engine

-

-

1

1

Install Crankshaft Main Bearings In Housing Bore At Correct Torque _____

124.00

124.00

Of ______# Using Bolt/Stud Lube _______, To Obtain Size To Grind

-

Crankshaft Mains _______ For Clearance Of .0___"

-

8

8

Install Connecting Rod Bearings In Rods At Correct Torque _____ W/Lube

12.50

100.00

Of _____, And Obtain Size To Grind Crankshaft To For Clearance Of .0___"

-

If New Rods Or Reconditioned Check The Tang Cut In The Rods For ---

-

Correct bearing Fit In The Cap And In The Rod - (Correct If Required)

-

1

1

Install Pistons And Check Piston To Valve Clearances Intake:_____ -----

228.00

228.00

Exhaust ______, With Camshaft Degreed At ____ Per Cam Card

-

Intake Clearance: ________ Exhaust Clearance: _______ As Measured

-

Intake Clearance: _______ Exhaust Clearance: ________ (Final Clearance)

-

1

Measure Piston Dome/Dish/Valve Relief Thickness Prior To Fly Cutting

6.50

-

8

Machine Valve Relief's (Fly Cutting) As Reqd. To Obtain Correct Clearances

12.50

-

Intake Modification Depth:________ Exhaust Modification Depth:________

-

1

1

Check Exhaust Valve Clearance To Cylinder Bore For Minimum Of .060" ---

48.00

48.00

At Full Lift + .050" (Outside Diameter Of Exhaust Valve To Bore) This Is

-

Done With Head Installed And Test Springs With Camshaft Degreed

-

(Above Check Is Done While Checking For Valve To Piston Clearances)

-

8

8

Verify Piston Protrusion Or Piston Recession To Deck Is Consistent At ____

-

8

0

Machine Exhaust Valves From 1.750" To 1.690/1.700 As Required For Bore -

8.50

-

Clearances

-

1

1

Install Heads and Rocker Arms To Check For Correct Push Rod Length ---

68.00

68.00

Std Length For Comp Solid & Roller 9.157" (Actual Reqd: Std NH58A-M)

-

-

1

1

Balance Engine Rotating Assy Complete (Bob Weight _________)

285.00

285.00

Price above willl include second pressure plate balance (added10/4/02)

-

Engine is Internal Balance - we will supply new Balancer/flywheel/clutch etc

-

-

Assemble Engine Complete (As Listed) (Nov - Jan Only)

-

1

1

Assemble FE Engine providing all Specifications/Clearances/Torques

1,950.00

1,950.00

This Assembly Includes Pulleys to Clutch And Ready For The Test Stand

-

Bell Housing Dialed In, Camshaft Degreed, Valves Set, Brass Gear Installed

-

Belts Installed, Water Pump & Pulleys etc., Distributor & Wire Made Up

-

(Block/Bracket/Trans etc.Painting Usually Takes Place During This Time)

-

We Need Your Color Code And Brand-We Also Can Provide At No Charge

-

A Color Chip (6" x 6") For Customer Review Prior To Final Painting)

-

Mfg:_____ Color Code:_______ Application Yr/Model You're Using ________

-

1

1

Optional Adder If Special Engine Circumstances Set Up 2x4's, Log & syncro

80.00

80.00

-

Install Engine On Test Stand (As Listed)

-

1

1

Install Customer Engine On Test Stand

445.00

445.00

This Includes Installing Starter And Other Parts Required To Test Engine.

-

Our Gauges, Hoses, Fuel Lines, Test Stand Radiator Hoses

-

(Final Hose Connections will Be Required When You Install In Chassis)

-

-

Test Run Engine And Perform Required Operations (As Listed)

-

1

1

Test Run Engine, Run Timing, Tune Carbs or Carbs, Re Adjust Valves

550.00

550.00

1500-2000 RPM's Minimum 30 Minutes (Usually 2 Hours)

-

Note: Testing can require more small parts not quoted

-

Note: Final Radiator Hoses Will Be Required When Installed In Chassis

-

Includes Removing Engine From Stand

-

Includes Checking Oil Filter Internal Condition

-

Special Built Engine Crate/Stand For Shipments Are Available

-

-

-

-

Total Labor Required As Listed Above

6,299.50

********************************************************************************

Part List Options/Requirements

1

1

125M-10 Performance Main Bearing Set (1964/78) Recvd 9/16

58.17

58.17

xx

1

1

8-7170CH-10 Performance Rod Bearing Set recvd 9/16

63.97

63.97

xx

1

1

Dura Bond F24 Side Oiler Cam bering Set (on Hand 9/16)

64.61

64.61

xx

Dura Bond Side Oiler Set F24 is 64.41$ (Modified FP-33 or FP-33T Add 45$)

-

1

1

260-1035 Base Felpro Gasket Rebuild Set

62.85

62.85

xx

1

1

Intake Gasket Upgraded to Victor Nitro Seal 95159SG for MR Intake

22.94

22.94

xx

2

2

1020 Felpro Head Gaskets (Aluminum FE Heads)

35.17

70.34

xx

1

1

SCE 034186 Pro-Copper Non-Embossed Exhaust Gasket Set (FE) Shelby Hdrs

56.62

56.62

xx

1

1

Felpro OS11701C Additional Pan Gasket For Windage Tray Applications

8.77

8.77

xx

1

1

Cam plug Reverse Taper 2 25/64"

0.75

0.75

xx

1

1

Assy Matls.. Including RTV Silicon, Felpro Blue Sealer LL5(Assy Only)

15.00

15.00

xx

1

1

100-9903 ARP Assy Lube

7.99

7.99

xx

1

1

154-7902 ARP HD Performance Oil Pump Shaft Upgrade from standard

23.95

23.95

xx

1

1

224-41177 F/M Hi-Vol Oil Pump

55.46

55.46

xx

7

7

427 SO block sleeves for 4.250 Bore 218's .075 Wall

24.00

168.00

xx

1

1

Special O/S sleeve for #3 that was sleeved b/4 #196

34.30

34.30

xx

1

1

Double batch liquid nitrogen to install sleeves

24.00

24.00

xx

Pistons As Required For Compression Ratio And Application

-

8

8

Arias Special Order W/Pins/Retainers/Fitted 4.250" at reqd CR

98.00

784.00

xx

Includes: .975 x 2.925 Pins 97586202925, (32) Retainers 990043S

-

Ring Set As Required For Application

-

1

1

Arias Ductile Moly Ring set 4.250"

115.00

115.00

xx

Roller Rocker Systems

-

1

1

DOVE/Comp Roller Rocker Arm Sets W/Shafts & End Supports 1046HD-KIT

875.00

875.00

xx

-

Camshaft & Lifter Options

-

1

1

Comp Cams Solid Lifter Cam Kits Starting at 400$ K33-245-4

-

1

1

CL33-245-4 Comp Solid Lifter and Cam Kit

188.18

188.18

xx

1

1

Upgrade Valve Springs to Double w/dampner 924-16 (920/974) from 972-16

104.96

104.96

xx

1

1

Upgrade Retainers to 741-16 from 747-16

49.92

49.92

xx

1

1

612-16 Comp Keeper set

20.32

20.32

xx

1

1

505-16 Comp Positive Stem Seal set

20.00

20.00

xx

1

1

4700-16 Comp Spring Cups for Edelbrock heads

35.84

35.84

xx

1

1

4756 Comp 1.640" Spring Shim Kit for Edelbrock heads

21.95

21.95

xx

1

1

Comp 4740-16 .015" Shim Kit for Ede Heads

18.32

18.32

xx

1

1

PG4108 Progear Roller Timing Set (9Keyways)

112.00

112.00

xx

16

9.157 -.050, -.0100 or -.150 Push Rods (as required) 3/8" NASCAR

12.50

-

16

16

as above but 5/16 x .083 wall Performance (Smith Bros NH58A-M) 9.157" Lgth

10.50

168.00

xx

-

1

1

Engine Oil Supplement for Break-In 1052367 (1/3 in Filter & 2/3 in Oil)

6.15

6.15

xx

-

2

2

22470 Moroso Performance Oil Filters (one For Assembly Test Run + One)

10.00

20.00

xx

-

1

1

BHJ SFI Dampner (Neutral FE) FO-IBFE-7 Ser# 30333 SFI# A276361

288.00

288.00

xx

1

Innovator-West Aluminum SFI Fluid Dampner (Silicon Filled)

335.00

-

1

0

Ford B8AZ-6359-A Seal Tube (Behind Dampner) Might use Customer's

98.50

-

1

1

Installed New Felpro Speedi Sleeve on Used Front Seal Sleeve

8.69

8.69

xx

1

1

ARP 150-2501 Dampner Bolt 5/8" 189# W/ARP Lube

19.95

19.95

xx

1

1

378704-S Long Crankshaft Key (Ford FE)

3.95

3.95

xx

1

1

1/4 x 1/4 x 3/4" Long Dampner Key

2.00

2.00

xx

1

1

690-032 Brass Pilot Bushing (Rear FE's For Manual Trans)

7.25

7.25

xx

-

Transmission/Bell Housing/Clutch

-

1

1

TKO Tremek 5 Speed Transmission (Add 400$ for TKO II)

1,850.00

1,850.00

xx

1

1

Gear for TKO yellow - 7 x3.54 x 26.61(ht of 295/15/50) = 18.78 use 19tooth Pink

12.00

12.00

xx

1

1

8607 Mcleod Adapter (Bell Hsg To TKO) FE

165.00

165.00

xx

3

3

12345349 GM Tranny Fludid For TKO ??

6.95

20.85

xx

1

1

Lakewood 15210 Bell Housing FE SFI 2000 Approved

429.95

429.95

xx

1

1

Lakewood 15980 Bell Housing Alignment Dowel Set (.500 Dial)

14.95

14.95

xx

1

1

Pivot For Lakewood Bell Housing Clutch Arm C8AZ-7522-B

79.95

79.95

xx

1

1

Clutch Arm 70-301 Ford For Mechanical Clutch linkage (Midstates)

45.00

45.00

xx

2

2

37-220 Hayes Clutch (Pressure Plate) added 2nd pressure plate(only) to balance

215.90

431.80

xx

1

1

70-115 Hayes Throw Out Brg

37.01

37.01

xx

1

1

40-221 Hayes Clutch Disk For TKO 26 Spline

102.62

102.62

xx

1

1

ARP 130-2201 Pressure Plate Bolt set 3/8" 36# W/ARP Lube

7.95

7.95

xx

Flywheel/Flexplate

-

1

1

12-240 Hayes SAF Flywheel (Internal Balance) 390 & 427's

294.95

294.95

xx

Flywheel Bolts - see parts below

-

Motor Mounts ETC.

-

2

Set Of FE Motor Mounts neww from Shelby for their chassis mounts <<<<<Dave

-

-

xxDavid's

-

Other Options

-

-

1

0

FE Ford Oil Filter Adapter (Stock) 427 COAZ-A

43.47

-

xxDavid'sPlt

above not required / installed Shelby Block Plate for cooler

-

1

1

Aviaid 55410 Oil Pan 9Qt W/P-Up & Windage Tray - Street & Race

575.00

575.00

xx

1

1

Aviaid 59445 Dip Stick Kit Passenger Side

35.00

35.00

xx

1

1

Aluminum Caps For Punk Tank Boss only on Aviaid Pan

18.00

18.00

xx

1

1

Special Alum Block Plug for original Dip Stick Hole

13.25

13.25

xx

1

0

Ford Expansion Tank For FE's Shortened __" still need to know if short reqd 10/4

315.00

-

xxDavid's

Tank Kit includes Thermostat, Gasket and 16# Radiator Cap & Over Flow Hose

1

1

We Painted customer Expansion Tank Black and Installed w/180 deg Thermstat

24.00

24.00

xx

1

1

180 Degree Thermostat 30138 (Large Dia) & Gasket 35063

-

xx

-

1

1

Hi Torque FE Starter (Gear Reduction) CVR ProTorque Maximum 5049M

254.00

254.00

xx

1

1

Alternator Ford 55AMP W19 71-1058 3YR Warranty

81.98

81.98

xx

1

0

Polished Alum. Alt Bkt W/Bolt/Spacer and Incls Our Chrome Adjusting Arm

125.00

-

1

1

Installed Customer Shelby Alt Bkt set

-

xx

-

1

1

Edelbrock FE Water Pump (Aluminum)

159.99

159.99

xx

Add 100$ for Polished Version with or without the Edelbrock Logo

-

1

1

MRG Dual Spring Safety Throttle Return Spring Kit

7.19

7.19

xx

-

1

1

March 1910 Sgl Groove Pulley Set (Aluminum)

199.00

199.00

xx

1

March 1930 Dbl Groove Pulley Set (Aluminum) Chg back to 1 grv 10/4/02

217.00

-

1

1

Water Pump Pulley Bolts 5/16-24 3/16Key Chromenet (4) (Clean Looking)

2.00

2.00

xx

-

Cylinder Head Valve Train Components

-

-

8

8

Ferrea F6215 Intake Valves 2.190 3/8" 5.450" .330 Tip 6000 Series

16.00

128.00

xx

8

8

Ferrea F6212 Exhaust Valves 1.655 3/8" 5.534" .330 Tip 6000 Series

16.00

128.00

xx

-

-

1

1

Ford Fuel Pump Eccentric _____-______

-

-

xxDavid's

Will Shelby want Electric Pump or mechanical??? <<<<<<<<<DAVE Checking

-

-

1

1

Dove PCV Kit For FE's W/Rear Hole Incls Canister/Mesh/Plate & PCV Valve

78.00

78.00

xx

12

12

Special 1/4" short Block Oil Galley Plugs

0.15

1.80

xx

4

4

FP485 Deck Dowels For FE Block Decks

0.39

1.56

xx

1

1

_____-_____ Ford OEM Cam Plate Retainer (If your isn't used by us)

-

-

xxDavid's

Fuel Log & Fittings

-

Valve Covers & Breathers

-

1

1

Set Cast Aluminum Cobra 427 Valve Covers

265.00

265.00

xx

2

2

Chrome Breathers w/Red Late Ford Decals

24.50

49.00

xx

1

1

Ford Oil Breather Chrome Early for Intake Oil Fill Tube

24.50

24.50

xx

1

1

2x4 Linkage Kit includes cross plate, linkage bars and pins as reqd (Progressive)

80.00

80.00

xx

1

1

2X4 Fuel Log W/45 Degree Fitting Inlet

99.95

99.95

xx

1

1

Carter Mechanical Fuel Pump

79.95

79.95

xx

1

1

FE"Original" Chrome Fuel Filter Canister (Used)

450.00

450.00

xx

1

1

FE Bracket fpr Steel Lines and Filter Canister

65.00

65.00

xx

2

2

additional filters for canister above

4.00

8.00

xx

1

1

Both Hard Steel Fuel Lines for Filter Bkt

39.95

39.95

xx

1

1

90 Degree Elbow for above fuel lines

8.50

8.50

xx

1

1

T-Fittings for above when on Shelby Application

10.00

10.00

xx

Air Cleaners

-

1

Stellings & Hellings Air Cleaners For 2X4's (set of two) w/blue decal S&H

139.95

-

1

1

Above with KN Air Filters (corrected from above being marked "1")

209.95

209.95

xx

-

-

Ignition Components

-