Date: 5/13/03 Customer: CJ Howard Current FE 02/2003 (sup-3) 4/1/03

Job #: shop Engine Type: 472 Shelby Engine Year:

F/M BRGS 1/6/03 UPDATED 4/25/03

QTY

DESCRIPTION added to web 5/30/03 revisions to follow

PRICE

TOTAL

Addl Info: 3500-7000 RPM 7# Max Boost, Raer Gear 330 or 308's

472 Cubic Inch Roller Cam Blower Motor

Block Labor Options

1

1

Clean Shelby Cylinder Block _____-_____-__

68.00

68.00

5

5

Remove & Replace Cam Bearings (Install Dura Bond Race Bearings)

9.00

45.00

8

8

Bore Block .0___ For Piston ______ at _____# Torque W/______ Lube

28.50

228.00

Piston Clearance ________ Measured at __________ Using Deck Plate

-

1

1

Align Bore Block ______# Torque W/______, Cross Bolts At 20# Torque &

224.00

224.00

Then 36# Torque W/ Oil (New ARP Cross Bolts replace Shelby Bolts)

-

1

1

Tech measure all Shelby Dimensions and correct as reqd incl threaded holes

48.00

48.00

Crank Labor Options

-

1

1

Clean new Velasco 4.125 Stroke crank

19.00

19.00

Connecting Rod Labor Options & Required Operations

-

8

8

Install New Arias Pistons On Connecting Rods (Floaters)

8.00

64.00

8

8

Check Side Clearance Rods on Oliver Max Rods to Velasco Crank

8.50

68.00

8

8

Check Big End Oliver Max Rods & light dust to Gessford Specs as reqd

18.50

148.00

8

8

Fit Pin single fit .000__"

8.00

64.00

Other Labor

-

1

1

Surface Grind Flywheel And Check Run Out

18.00

18.00

Head Labor Options

-

2

2

Pressure Check Aluminum Heads (____) (____) after Port Work

38.00

76.00

8

8

Final Grind Valves & Seat Three Angle 2003 Performance

26.00

208.00

Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg. (Or As Required)

-

2

2

Final Clean Heads & Parts For Assembly

24.00

48.00

2

2

Assemble Heads at __.____" For ______# Per Cam Spec card And Spring --

-

Part Number ___________ (Spring Mfg. ________________)

-

2

2

Restrict Block To Head Rocker Oiling .060 Race .090 Street Drilled Plug

18.00

36.00

16

Install New Bronze Valve Guides In Aluminum Heads (As Reqd)

6.50

-

1

1

Pressure Check Aluminum Hogans Intake Manifold after Port matching

48.00

48.00

These Operations Are After Dummy Checking Engine Assembly And

-

Prior To Final Engine Assembly

-

2

2

Machine Valve Cover Rail On Cylinder Head To Match Geometry On Intake

35.00

70.00

1

2

Machine Valve Cover Rail On Intake Manifold To Match Geometry On Heads

68.00

136.00

1

1

Machine Intake Push Rod Holes For Assembled Clearance (As Reqd)

88.00

88.00

1

1

Machine Distributor Hole On Intake For Correct Geometry To Block

224.00

224.00

1

Mill Intake Manifold Angles To Correct Geometry For Heads And Block

124.50

-

-

-

Dummy Engine Assembly To Check All Clearances As Follows:

-

Mandatory Operations, Prior to Engine Balancing & Building For All Engine

-

-

1

1

Install Crankshaft Main Bearings In Housing Bore At Correct Torque _____

124.00

124.00

Of ______# Using Bolt/Stud Lube _______, To Obtain Size To Grind

-

Crankshaft Mains _______ For Clearance Of .0___"

-

8

8

Install Connecting Rod Bearings In Rods At Correct Torque _____ W/Lube

12.50

100.00

Of _____, And Obtain Size To Grind Crankshaft To For Clearance Of .0___"

-

If New Rods Or Reconditioned Check The Tang Cut In The Rods For ---

-

Correct bearing Fit In The Cap And In The Rod - (Correct If Required)

-

1

1

Install Pistons And Check Piston To Valve Clearances Intake:_____ -----

228.00

228.00

Exhaust ______, With Camshaft Degreed At ____ Per Cam Card

-

Intake Clearance: ________ Exhaust Clearance: _______ As Measured

-

Intake Clearance: _______ Exhaust Clearance: ________ (Final Clearance)

-

1

1

Check Exhaust Valve Clearance To Cylinder Bore For Minimum Of .060" ---

48.00

48.00

At Full Lift + .050" (Outside Diameter Of Exhaust Valve To Bore) This Is

-

Done With Head Installed And Test Springs With Camshaft Degreed

-

(Above Check Is Done While Checking For Valve To Piston Clearances)

-

8

8

Verify Piston Protrusion Or Piston Recession To Deck Is Consistent At ____

4.50

36.00

1

1

Install Heads and Rocker Arms To Check For Correct Push Rod Length ---

68.00

68.00

Std Length For Comp Solid & Roller 9.157" (Actual Reqd: ________)

-

Std Length For Crane Shell Type Solid 10.656 (Actual Reqd: ________)

-

(Crane Push Rod Measures Ball To Cup Face, Comp Ball to Cup Depth)

-

1

1

Balance Engine Rotating Assy Complete (Bob Weight _________) Velasco

365.00

365.00

1

1

Add Mallory for internal Balance 472 corrections as reqd (20 grams front??)

265.00

265.00

Assemble Engine Complete (As Listed) (Nov - Jan Only)

-

1

1

Assemble FE Engine providing all Specifications/Clearances/Torques

1,950.00

1,950.00

This Assembly Includes Pulleys to Clutch And Ready For The Test Stand

-

Bell Housing Dialed In, Camshaft Degreed, Valves Set, Brass Gear Installed

-

Belts Installed, Water Pump & Pulleys etc.

-

2

2

FLOW WORK ON HEADS AND PORT MATCH INTAKE

350.00

700.00

-

-

-

1

1

Optional Adder If Special Engine Circumstances Etc. Special Blower Est

1,200.00

1,200.00

Includes sorting out Crank Trigger Sleeve etc

-

Install Engine On Test Stand (As Listed)

-

1

Install Customer Engine On Test Stand

445.00

-

This Includes Installing Starter And Other Parts Required To Test Engine.

-

Our Gauges, Hoses, Fuel Lines, Test Stand Radiator Hoses

-

(Final Hose Connections will Be Required When You Install In Chassis)

-

-

Test Run Engine And Perform Required Operations (As Listed)

-

1

1

Test Run Engine, Run Timing, Re Adjust Valves

750.00

750.00

1500-2000 RPM's Minimum 30 Minutes Run on CJ's Chassis

-

Note: Testing can require more small parts not quoted

-

Note: Final Radiator Hoses Will Be Required When Installed In Chassis

-

Includes Removing Engine From Stand

-

Includes Checking Oil Filter Internal Condition

-

-

-

-

-

Total Labor Required As Listed Above

7,762.00

********************************************************************************

Part List Options/Requirements

1

1

Main Bearing Set M1010V-std Mich 77

115.00

115.00

1

1

8-7100CHA-Std Performance Rod Bearing Set (Std,1's,1X's) BB Chevy Narrow

100.00

100.00

1

1

Cam Bearings Alternate Dura Bond FP33

40.41

40.41

1

1

260-1035 Base Felpro Gasket Rebuild Set

64.72

64.72

1

1

1247 Felpro Intake Gasket or Upgrade to Victor Nitro Seal 95159SG

35.00

35.00

2

2

1020 Felpro Head Gaskets (Aluminum FE Heads)

36.42

72.84

1

1

SCE 4034 Pro-Copper Embossed Exhaust Gasket Set (FE)

39.10

39.10

1

1

Felpro OS11701C Additional Pan Gasket For Windage Tray Applications

8.77

8.77

1

1

Cam Plug Only

1.50

1.50

1

1

Assy Matls.. Including RTV Silicon, Felpro Blue Sealer LL5(Assy Only)

15.00

15.00

Pistons As Required For Compression Ratio And Application

-

8

8

Arias Special Order W/Pins/Retainers/Fitted -40CC 9:1 Recvd 7/23/02

134.00

1,072.00

Includes: .975 x 2.925 Pins 97586202925, (32) Retainers 990043S

-

Ring Set As Required For Application

-

1

1

Arias Ductile Plasma Moly 1/16 1/16 3/16 4.270 Blower Race (Est)

165.00

165.00

Roller Rocker Systems

-

1

1

DOVE/Comp Roller Rocker Arm Sets W/Shafts & End Supports 1046HD-KIT

825.00

825.00

Camshaft & Lifter Options

-

1

1

Comp Cams Solid Roller Lifter Cam Kits (Pacaloy Springs Reqd)

1,000.00

1,000.00

Cam Info" CJ & george Per Chris Mays Comp Cams 4/24/03

-

Grind 4383 262 @ .050 Int

-

Grind 4387 270 @ .050 Exh

-

Lobe Sep 110 Deg 695 Lift B/4 Lash

-

-

16

16

9.157 -.050, -.0100 or -.150 Push Rods (as required) 3/8" NASCAR

12.50

200.00

1

1

Pro-Gear Extreme 4108 Timing Set W/9 keyways

105.00

105.00

1

1

Engine Oil Supplement for Break-In 1052367 (1/3 in Filter & 2/3 in Oil)

6.95

6.95

-

2

2

22470 Moroso Performance Oil Filters (one For Assembly Test Run + One)

10.50

21.00

-

1

1

BHJ SFI Dampner (Neutral FE) FO-IBFE-7

298.00

298.00

1

Innovator-West Aluminum SFI Fluid Dampner (Silicon Filled)

335.00

-

1

1

ARP 150-2501 Dampner Bolt 5/8" 189# W/ARP Lube

19.95

19.95

1

1

378704-S Long Crankshaft Key (Ford FE)

3.95

3.95

1

1

1/4 x 1/4 x 3/4" Long Dampner Key

2.00

2.00

1

1

690-032 Brass Pilot Bushing (Rear FE's For Manual Trans)

7.25

7.25

-

Transmission/Bell Housing/Clutch

-

1

TKO Tremek 5 Speed Transmission

1,450.00

-

1

TKO II Road Race Tremek 5 Speed Trans w/.83 5th gear upgrade gear matls

1,850.00

-

CJ ???

1

8607 Mcleod Adapter (Bell Hsg To TKO) FE

165.00

-

CJ ???

3

12345349 GM Tranny Fludid For TKO ??

6.95

-

1

1

Lakewood 15210 Bell Housing FE SFI 2000 Approved

429.95

429.95

1

1

Lakewood 15980 Bell Housing Alignment Dowel Set (.500 Dial)

14.95

14.95

1

Pivot For Lakewood Bell Housing Clutch Arm C8AZ-7522-B

79.95

-

CJ ???

1

Clutch Arm 70-301 Ford For Mechanical Clutch linkage (Midstates)

45.00

-

CJ ???

1

37-220 Hayes Clutch (Pressure Plate)

215.90

-

CJ ???

1

70-115 Hayes Throw Out Brg

37.01

-

CJ ???

1

40-221 Hayes Clutch Disk For TKO 26 Spline

102.62

-

CJ ???

1

910 MRG Pressure Plate Bolt Set 3/8 or Alternate ARP 130-2201 36# W/ARP

7.95

-

CJ ???

1

ARP 150-2201 Pressure Plate Bolt set 5/16" 21# W/ARP Lube

9.95

-

Flywheel/Flexplate

-

1

1

12-240 Hayes SAF Flywheel (Internal Balance) 390 & 427's

294.95

294.95

Flywheel Bolts - see parts below

-

-

-

-

Motor Mounts ETC.

-

2

Set Of FE Motor Mounts (Midstates) 2289/2290

15.00

-

-

Other Options

-

-

where is filter in dry sump system ???

-

CJ ???

1

FE Ford Oil Filter Adapter (Stock) 427 COAZ-A

43.47

-

CJ ???

1

Ford FMS M6881-C100 Remote Oil Filter Kit (Sgl Filter) W/Hoses & Ftgs.

69.95

-

CJ ???

Aviaid Dry Sump Kit Race

1

1

14210 Pump 4 Stage BD 150PSI 125S 1.50" Pressure and 3-1.25" Scavenge

810.81

810.81

001 14210-2134 Serial Number 01931

-

1

1

56410 BBF 2PU D/S Pan 3 Pickup 427 FE Drt Sump

487.63

487.63

1

1

40631 Pulley 32x5/8x1.5 GM

48.60

48.60

1

1

40875 Belt 345L100 Gilmer

23.74

23.74

1

1

59410 PMP Adapter 427 FE RSM (Mounting Plate)

139.23

139.23

1

1

40414 Sleeve Drive 427FE 20 (Subject to modification for EFI Trigger)

123.50

123.50

above received in two boxes 12# & 19# 4/17/03 11.85 & 21.26$

-

1

1

Aviaid Tank Kit 50030-12 Includes:

437.25

437.25

110-50030 3 Gal Cap 16.5T 9D

-

110-50201 9D Oil Tank BKT ASSY

-

110-50212 Fitting Kit -12

-

above tank received _______

-

1

1

Ford Expansion Tank For FE's Shortened __"

315.00

315.00

Tank Kit includes Thermostat, Gasket and 16# Radiator Cap & Over Flow Hose

1

1

180 Degree Thermostat (Large Dia) 33036 Gat

9.00

9.00

-

1

1

Hi Torque FE Starter (Gear Reduction) CVR ProTorque Maximum 5048M

254.00

254.00

5049M is FE 390/427/428 5048M is FE Shelby Block Applications

1

Alternator Ford Chrome 1 Wire GM Style

-

CJ ???

1

Polished Alum. Alt Bkt W/Bolt/Spacer and Incls Our Chrome Adjusting Arm

125.00

-

-

1

1

Edelbrock FE Water Pump (Aluminum)

159.99

159.99

1

1

March 1910 Sgl Groove Pulley Set (Aluminum)

199.00

199.00

1

1

Water Pump Pulley Bolts 5/16-24 3/16Key Chromenet (4) (Clean Looking)

2.00

2.00

-

Cylinder Head Valve Train Components

-

-

-

8

Ferrea F6214 Intake Vlaves 2.250 3/8" 5.450 .330 Tip 6000 Series

16.00

-

8

Ferrea F6215 Intake Valves 2.190 3/8" 5.450" .330 Tip 6000 Series

16.00

-

8

Ferrea F6216 Exhaust Valves 1.75 3/8" 5.435" .330 Tip 6000 Series

16.00

-

8

8

Ferrea F6210 Intake Valves 2.090 3/8" 5.450" .330 Tip Upgrade Titanium

125.00

1,000.00

8

8

Ferrea F6212 Exhaust Valves 1.655 3/8" 5.450" .330 Tip Upgrade

28.00

224.00

-

-

1

1

Comp 4770 or 4772 Spring Locator Cups For Edelbrock Roller Head Springs

28.80

28.80

-

1

1

Ford Fuel Pump Eccentric (Install for Back Up)

25.00

25.00

-

-

1

1

Dove PCV Kit For FE's W/Rear Hole Incls Canister/Mesh/Plate & PCV Valve

78.00

78.00

-

4

4

FP485 Deck Dowels For FE Block Decks

0.39

1.56

-

1

1

_____-_____ Ford OEM Cam Plate Retainer

45.00

45.00

Fuel Log & Fittings

-

all by CJ Howard as reqd

-

Valve Covers & Breathers

-

1

1

Set Gessford Aluminum Welded Signature Valve Covers(575 if not G-Mach)

400.00

400.00

1

1

Breather Options Both Side and Snake Oil Threaded Oil Fill

75.00

75.00

1

1

Machine Earls Below for Two Nipples for Pan Evac

60.00

60.00

1

1

Earl's 3434114 Billet Brrather for pan evec system (Raer Manifold)

45.00

45.00

1

1

Moroso 68800 Filtered Brather and Alum Tube Kit

38.00

38.00

2

2

Moroso 97800 Check Valve for pan Evac system

17.00

34.00

2

2

Moroso 97810 Weld In Nipple for Header EVAC System

9.00

18.00

Air Cleaners

-

Ignition Components

-

10

8

0416 Accel Spark Plugs 14MM (EDE & Shelby)

1.75

14.00

0.5

0.5

79653 Taylor 409 Wire Set 135 deg (2,3,6 & 7 Plugs)

107.17

53.59

0.5

0.5

79655 Taylor 409 Wire Set 180 Deg (1,4,5 & 8 Plugs)

107.17

53.59

2

2

42609 Taylor Wire Clip Separator Sets For 409 Wires

6.88

13.76

-

-

Fasteners For Engine Assembly

-

-

-

1

2

255-1002 ARP Cam Bolt (see New Cam Plate Above)190PSI PRO Series

5.95

11.90

1

2

Gessford Special washer for Cam Bolts

12.00

24.00

1

1.5

ARP 455-2102 12PT SS Intake Bolts-length as reqd Estimate

34.44

51.66

2

2

8841 Trans-Dapt Locking Header Bolts (Chrome W/Alum Lock)

43.20

86.40

5

5

MRG Carb Stud Set (4 Packs) (For Pan Installation)

6.95

34.75

12

12

3AJ2.500-5CL ARP 170PSI Cross Bolts for Shelby Block

3.98

47.76

8

8

300-8336 1/2" 12PT Main Stud Nuts (Replace Shelby 6PT Hex)

5.45

43.60

-

-

1

1

ARP 100-2801 FE Flywheel Bolt Set

9.95

9.95

Block/Crankshaft/Rods Castings (Donor Engine Castings)

-

-

-

-

New FE Engine Components Available

-

1

1

Shelby Aluminum 427 Cross Bolted Block (FOB Factory) CJ's Price

5,000.00

5,000.00

1

Allow 500$ for Shelby Block Prep by Gessford Machine

-

1

1

Shelby Head Stud kit (Required for these blocks)

350.00

350.00

-

-

1

1

Oliver Max Blower Rod set 6.535 BBC HVY S/* C6535BBHV8

1,269.00

1,269.00

-

1

1

Steel Billet 427 Crankshaft 4.125 for 472 Internal Balance Est BobWt 2387

2,600.00

2,600.00

Bob Wt sent to Henry 12/26/02 2387 est using the Oliver max Rods

-

-

1

Edelbrock 6005 Cylinder Head Set (Bare) 390/428 72CC Chambers

1,025.00

-

1

Edelbrock 6008 Cylinder Head Set (Bare) 427 76CC Chambers

1,025.00

-

1

Shelby Aluminum Cylinder Head Set 88CC 2.250 x 1.750 (Bare)

1,675.00

-

Dove Aluminum Cylinder head Set (Call On CC's) Call For $$$

-

-

1

Edelbrock Intake Manifold 7105 (Polished add 225$)

313.92

-

1

Dove Intake Manifold 1x4 Tunnel Wedge Sgl Plane

800.00

-

1

Dove Intake Manifold 2x4 Tunnel Wedge Sgl Plane

900.00

-

Blue Thunder (As Required) 1X4 & 2X4 Available Call For $$$

-

1

1

Lease Motor 427 Purchased 3/12/03 no warranty as is

6,000.00

6,000.00

1

1

Rec on account for Lease Motor 3/12/03

(6,000.00)

(6,000.00)

1

1

rec on acct chk 3822 4/22/03 (Towards Dry Sump System)

(2,000.00)

(2,000.00)

1

1

rec on acct check # 1785 7/25/02

(5,000.00)

(5,000.00)

1

1

rec check 1781 6/10/02

(8,000.00)

(8,000.00)

Test Run Break-In Allowance

-

1

You should Allow For Fittings/Hoses/Brackets/Fuel Etc As Reqd

50.00

-

Start Up Oil And 1st Change

-

1

1

Howard's I/CLR 23# 1500$-BLWR 43# 2200$ 8/26 15.80+25.98

41.78

41.78

1

1

Arias in UPS * COD

20.61

20.61

1

1

Invoices from Updated Lease Motor 6/6/02 Inv# 29002A receivable now

475.95

475.95

Incl push rods, pilot brg & New Neutral Flywheel sent to CJ

-

1

1

Invoice from Updated Lease Motor 29107 6/6/02 receivable now

9,480.03

9,480.03

this was for the camshaft, gaskets, labor to convert old to lease and

-

this also included the Shelby Block 5000$ and head Studs 350$ see next line

-

1

1

Less Shelby Block and Head Studs listed above on this BOM again

(5,350.00)

(5,350.00)

also included the 2000$ lease through 12/21/02

-

Freight Allowance on In Bound Parts

-

Freight Allowance on Out Bound Parts

-

See http://www.gessford.com/cobraparts/fords.htm For Addl. Parts Prices

Total Parts Required As Listed Above

9,372.72

Total Quote For This Engine Job (Parts & Labor)

17,134.72

All Prices Subject To Change