Allan Berry's 390 1963 T-Bird Project

Bill-Of-Materials

 

Date: 5/9/02 Customer: Allan Berry Current FE 05/2002

Job #: Estimate Engine Type: 390 FE Ford Engine Year: 1963

QTY

DESCRIPTION

PRICE

TOTAL

Block Labor Options

1

1

Clean Iron Cylinder Block _____-_____-__

62.00

62.00

1

1

Magna Flux Cylinder Block (___)

54.00

54.00

5

5

Remove & Replace Cam Bearings (________)

9.00

45.00

8

8

Bore Block .0___ For Piston ______ at _____# Torque W/______ Lube

26.00

208.00

Piston Clearance ________ Measured at __________ Using Deck Plate

-

1

1

Drill 3/8" Oil Pump Passage to 1/2" & Chamfer. Port Match Oil Filter Bkt to

118.00

118.00

Block & Chamfer, Drill Out Center Rear Plug & Replug. Align Main Bearing

-

Oil Holes Using New Main Bearings as Required.

-

1

1

Align Bore Block ______# Torque W/______ Lube

168.00

168.00

1

1

Square Deck On Block at 10.1___" (Stock FE Deck is 10.170")

145.00

145.00

1

1

Thread Rear Oil Galley Plugs (Original Press In Style)

24.00

24.00

Crank Labor Options

-

1

1

Clean Crankshaft Forge # ___________

19.00

19.00

1

1

Magna Flux Crankshaft (____)

28.00

28.00

1

1

Check Alignment (________________) Align If Required (Time x $)

34.00

34.00

1

1

Check & Grind Crankshaft R:____ M:____ Radius: _____

114.50

114.50

1

Repair Crankshaft Snout Keyways As Required

78.00

-

1

Repair Crankshaft Rear Flange Face and Flywheel Bolt Holes As Required

68.00

-

Additional Charges For Special Glass Bead or Shot Peening As Reqd.

-

Connecting Rod Labor Options & Required Operations

-

8

8

Remove & Replace Pistons On Connecting Rods (Floaters)

8.00

64.00

8

8

Clean Rods (Forge # ______-______-___)

3.50

28.00

8

8

Magna Flux Rods (_____)

4.50

36.00

8

8

Recondition Big End at _____# Torque W/_____ Lube (New ARP# _______)

18.00

144.00

8

8

Remove & Replace Pin Bushings

5.50

44.00

8

8

Fit Pin Single Fit (______________)

10.00

80.00

8

8

Machine Center To Center Distance (Boreable Bushings)( Incl In Above $)

-

Other Labor

-

Head Labor Options

-

2

2

Disassemble & reassemble Iron heads (Stock T-Bird Ford)

31.00

62.00

2

2

Clean heads and parts

24.00

48.00

2

2

MagnaFluc Heads (___)

22.00

44.00

16

16

Install new Valve Guides

7.50

120.00

8

8

Final Grind Valves & Seat Three Angle 2002/2003 Street Performance

26.00

208.00

Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg. (Or As Required)

-

2

2

Surface Mill Heads

38.00

76.00

8

8

Install Hard Exhaust Seat in heads

15.50

124.00

2

2

Final Clean Heads & Parts For Assembly

24.00

48.00

2

2

Assemble Heads at __.____" For ______# Per Cam Spec card And Spring --

-

Part Number ___________ (Spring Mfg. ________________)

-

Iron Head Rebuilding Quoted On Case By Case Basis

-

These Operations Are After Dummy Checking Engine Assembly And

-

Prior To Final Engine Assembly

-

-

Dummy Engine Assembly To Check All Clearances As Follows:

-

Mandatory Operations, Prior to Engine Balancing & Building For All Engine

-

-

1

1

Install Crankshaft Main Bearings In Housing Bore At Correct Torque _____

124.00

124.00

Of ______# Using Bolt/Stud Lube _______, To Obtain Size To Grind

-

Crankshaft Mains _______ For Clearance Of .0___"

-

8

8

Install Connecting Rod Bearings In Rods At Correct Torque _____ W/Lube

12.50

100.00

Of _____, And Obtain Size To Grind Crankshaft To For Clearance Of .0___"

-

If New Rods Or Reconditioned Check The Tang Cut In The Rods For ---

-

Correct bearing Fit In The Cap And In The Rod - (Correct If Required)

-

1

1

Install Pistons And Check Piston To Valve Clearances Intake:_____ -----

228.00

228.00

Exhaust ______, With Camshaft Degreed At ____ Per Cam Card

-

Intake Clearance: ________ Exhaust Clearance: _______ As Measured

-

Intake Clearance: _______ Exhaust Clearance: ________ (Final Clearance)

-

8

Verify Piston Protrusion Or Piston Recession To Deck Is Consistent At ____

4.50

-

1

Install Heads and Rocker Arms To Check For Correct Push Rod Length ---

68.00

-

Std Length For Comp Solid & Roller 9.157" (Actual Reqd: ________)

-

2

2

Machine Heads For Correct Head Bolt/Stud Washer Fit & Torque (As Reqd)

44.50

89.00

1

1

Machine Washer Faces On Intake For Correct Bolt Fit & Torque (As Reqd)

58.00

58.00

Above Two Washer Face Repair Operations Are For Used Heads

-

-

1

1

Balance Engine Rotating Assy Complete (Bob Weight _________)

285.00

285.00

Assemble Engine Complete (As Listed) (Nov - Jan Only)

-

1

1

Assemble FE Engine providing all Specifications/Clearances/Torques

1,650.00

1,650.00

This Assembly Includes Pulleys to Clutch And Ready For The Test Stand

-

Bell Housing Dialed In, Camshaft Degreed, Valves Set, Brass Gear Installed

-

Belts Installed, Water Pump & Pulleys etc., Distributor & Wire Made Up

-

(Block/Bracket/Trans etc.Painting Usually Takes Place During This Time)

-

We Need Your Color Code And Brand-We Also Can Provide At No Charge

-

A Color Chip (6" x 6") For Customer Review Prior To Final Painting)

-

Mfg:_____ Color Code:_______ Application Yr/Model You're Using ________

-

1

Optional Adder If Special Engine Circumstances Etc.

-

-

Install Engine On Test Stand (As Listed)

-

1

1

Install Customer Engine On Test Stand

445.00

445.00

This Includes Installing Starter And Other Parts Required To Test Engine.

-

Our Gauges, Hoses, Fuel Lines, Test Stand Radiator Hoses

-

(Final Hose Connections will Be Required When You Install In Chassis)

-

-

Test Run Engine And Perform Required Operations (As Listed)

-

1

1

Test Run Engine, Run Timing, Tune Carbs or Carbs, Re Adjust Valves

550.00

550.00

1500-2000 RPM's Minimum 30 Minutes (Usually 2 Hours)

-

Note: Testing can require more small parts not quoted

-

Note: Final Radiator Hoses Will Be Required When Installed In Chassis

-

Includes Removing Engine From Stand

-

Includes Checking Oil Filter Internal Condition

-

Special Built Engine Crate/Stand For Shipments Are Available

-

-

-

-

Total Labor Required As Listed Above

5,674.50

********************************************************************************

Part List Options/Requirements

1

1

4020M- ____ Main Brg Set (1958/63)

86.00

86.00

8

8

3230CP-___ Rod Bearings or Alternate CB760P-__ Mich 77 Rod Bearings

3.95

31.60

1

1

1445M Cam Bearings (Std FE Blocks)or Alternate Dura Bond F33,FP33, FP33T

22.22

22.22

F-33 22.22$, FP-33 40.41$(Perf) or FP-33T 64.55$ (Perf Coated)

8

8

2304V20 Pin Bushings For Pin End Of Stock Type FE Connecting Rods

2.49

19.92

or 2304V20NH w/o oil hole (machine hole after installed in rods)

2.89

-

1

1

260-1035 Base Felpro Gasket Rebuild Set

62.85

62.85

1

1

Brass Frost Plug Set 381-8017 plus additional 1/4" shortened version Plugs

9.00

9.00

1

1

Assy Matls.. Including RTV Silicon, Felpro Blue Sealer LL5(Assy Only)

15.00

15.00

1

1

100-9903 ARP Assy Lube

7.99

7.99

1

1

Comp 3108 HI-TECH Dbl Roller Race Set O/S Rollers

52.93

52.93

1

1

224-61114 HD Oil Pump Shaft (FE's)

7.65

7.65

1

1

224-41169 F/M Oil Pump (Police, CJ & SCJ))

69.08

69.08

Pistons As Required For Compression Ratio And Application

-

1

1

Arias Special Order 390 Forged W/Pins/Retainers/Fitted (Matched set of 8)

875.00

875.00

Includes: .975 x 2.925 Pins 97586202925, (16) Retainers 990043S

-

Negative 11.5 CC Piston with 1.770 CD at 9.25:1 Comp w/74CC Heads

-

1

1

Arias In Stock 428 Pistons 4.160 & 4.170 Bore (New 2002) -11.5CC

675.00

675.00

Includes: .975 x 2.925 Pins 97586202925, (16) Retainers 990043S

Ring Set As Required For Application

-

1

1

E-261K-__ F/M Moly Ring Set 428 5/64 5/64 3/16

84.40

84.40

Roller Rocker Systems

-

1

1

Customer to provide his Rocker arms and shafts (Unknown condition) Estimate

350.00

350.00

Camshaft & Lifter Options

-

-

1

1

Comp Cams Hydraulic Lifter Cam Kits Starting at 400$

400.00

400.00

16

9.157 -.050, -.0100 or -.150 Push Rods (as required) 3/8" NASCAR

12.50

-

16

16

as above but 5/16 x .080 wall Performance

10.50

168.00

1

1

Engine Oil Supplement for Break-In 1052367 (1/3 in Filter & 2/3 in Oil)

6.15

6.15

2

2

22470 Moroso Performance Oil Filters (one For Assembly Test Run + One)

10.00

20.00

1

BHJ SFI Dampner FO-IBFE-7 Customer Dampner UNK Condition <<<<<<<

288.00

-

1

Ford B8AZ-6359-A Seal Tube (Behind Dampner) UNK Condition<<<<<<<<<<<

98.50

-

1

1

ARP 150-2501 Dampner Bolt 5/8" 189# W/ARP Lube

19.95

19.95

1

1

378704-S Long Crankshaft Key (Ford FE)

3.95

3.95

1

1

1/4 x 1/4 x 3/4" Long Dampner Key

2.00

2.00

-

Flywheel/Flexplate

-

1

1

Flexplate bolt set

9.95

9.95

1

Flexplate provided by customer - if needs to be replaced allow this figure

46.00

-

C5AZ-6375-D ??? Early Flex Plate my be different

-

Other Options

-

8

8

Hard Exhaust Seats

6.50

52.00

16

16

Valve Guides as required for Iron heads

2.65

42.40

1

1

Pressure Check & Rebuild Used Expansion Tanks (Customers)

75.00

75.00

1

1

160 Degree Thermostat (Large Dia) 33036 Gat

9.00

9.00

-

1

1

Edelbrock FE Water Pump (Aluminum) or OEM Type Iron for 1963 Estimate

159.99

159.99

Cylinder Head Valve Train Components

-

8

8

Ferrea F6210 Intake Valves 2.090 3/8" 5.450" .330 Tip 6000 Series

16.00

128.00

8

8

Ferrea F6212 Exhaust Valves 1.655 3/8" 5.534" .330 Tip 6000 Series

16.00

128.00

1

1

Dove PCV Kit For FE's W/Rear Hole Incls Canister/Mesh/Plate & PCV Valve

78.00

78.00

-

4

4

FP485 Deck Dowels For FE Block Decks

0.39

1.56

-

1

1

_____-_____ Ford OEM Cam Plate Retainer

45.00

45.00

1

1

FE Fuel Pump Eccentric

45.00

45.00

-

Fasteners For Engine Assembly

-

-

1

1

155-6002 ARP Rod Bolt Set 390-428

40.00

40.00

1

155-6001 Connecting Rod Bolts 13/32 CJ

40.00

-

1

200-6001 Connecting Rod Bolts 7/16" 427's

-

-

1

1

255-1002 ARP Cam Bolt (see New Cam Plate Above)190PSI PRO Series

5.95

5.95

1

1

Gessford Special washer for Cam Bolts

12.00

12.00

1

ARP 155-5401 Main Stud Kit

57.98

-

1

1

ARP 155-5201 MBK Main Bolt Kit

55.82

55.82

1

1

ARP 455-2102 12PT SS Intake Bolts

34.44

34.44

1

1

ARP 155-3601 Head Bolt Set W/Washers

69.95

69.95

-

Block/Crankshaft/Rods Castings (Donor Engine Castings)

-

New FE Engine Components Available

-

-

1

1

Carburetor and Fuel Systems Offered on an as required basis

300.00

300.00

Rebuilding as required when received - allow for our rebuilding

-

Test Run Break-In Allowance

-

1

1

You should Allow For Fittings/Hoses/Brackets/Fuel Etc As Reqd

50.00

50.00

Start Up Oil And 1st Change

-

-

1

1

Freight Allowance on In Bound Parts

35.00

35.00

1

1

Freight Allowance on Out Bound Parts

250.00

250.00

See http://www.gessford.com/cobraparts/fords.htm For Addl. Parts Prices

Total Parts Required As Listed Above

4,615.75

Total Quote For This Engine Job (Parts & Labor)

10,290.25

All Prices Subject To Change

 

mailto:Allan_A_Berry@belvoir.army.mil

mailto:george@gessford.com

Gessford FE Ford Catalog

05/13/02