Date: 12/1/06 Customer: Doug Curry Current FE 57 Ford 489

Job #: Verbal Engine Type: 427 Aluminum Block Built to 502 Engine Year: New

Published 12/2/06 Preliminary

Updated 12/7/06 W/Changes $29277.32, 9/10/07, updated 11/4/07 $32524.19

QTY

DESCRIPTION

PRICE

TOTAL

Block Labor Options

1

1

Receive & Clean New Aluminum Shelby 427 Block CSX857

76.00

76.00

x

8

8

Bore Block 4.270 For Arias Piston (Size specified)

36.50

292.00

x

Piston Clearance Per Arias Using Deck Plate

-

1

1

Align Bore Block ______# Torque W/______, Cross Bolts At 20# Torque &

228.00

228.00

x

1

Then 36# Torque W/ ARP Lube (replace Shelby bolts W/ARP Cross Bolts)

-

1

Blocks we offer are purchased .002" under on the mains-we finish to our size

-

0

Crank Labor Options

-

1

1

Clean crankshaft (new 4.250" Stroke)

24.00

24.00

x

1

1

Check Factory journal sizes for brg bore clearances

38.00

38.00

x

0

Connecting Rod Labor Options & Required Operations

-

8

8

Install new Pistons On Connecting Rods (Floaters)

12.00

96.00

x

8

8

Clean Rods H-Beam Eagles, #1-8 (ID Numbers Incl)

4.00

32.00

x

8

8

Side Clearance rods to .870

5.50

44.00

x

8

8

Check Big End (Light Dust Out) And Pin Fit On New Eagle Rod Sets

18.00

144.00

x

Other Labor

-

2

2

Machine Intake Gaskets for Ported Heads

68.00

136.00

x

Head Labor Options

-

2

2

Pressure Check Aluminum Heads (OK,OK)

38.00

76.00

x

2

2

Pressure Check Aluminum Heads (After Port work if specified)

28.00

56.00

x

8

8

Machine Edelbrock 76CC (427 6008) Heads For Big Valves As Follows

8.50

68.00

x

0

Intakes From 2.09" To 2.190" And Exhaust 1.700 from 1.665" & fit guides

-

8

8

Final Grind Valves & Seat Three Angle 2006/2007 Performance

32.50

260.00

x

0

Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg. (Or As Required)

-

2

2

Update Edelbrock Oil Drain Backs and Other Gessford Mods

26.00

52.00

x

2

2

Final Clean Heads & Parts For Assembly

28.00

56.00

x

2

2

Assemble Heads at 1.900" For 174# Per Cam Spec card And Spring --

34.00

68.00

x

0

Part Number 26095-16 BeeHive (Spring Mfg. Comp Cams)

-

1

1

Port Match Intake and Flow Heads (see Flow work in parts section)

-

2

2

Restrict Block To Head Rocker Oiling .090 Street Drilled Plug

-

see parts

1

1

Pressure Check Aluminum Intake Manifold

48.00

48.00

x

1

1

Pressure Check Aluminum Intake Manifold After Port Work if specified

32.00

32.00

x

0

These Operations Are After Dummy Checking Engine Assembly And

-

Prior To Final Engine Assembly

-

Dummy Engine Assembly To Check All Clearances As Follows:

-

Mandatory Operations, Prior to Engine Balancing & Building For All Engine

-

The obtain exact size for Velasco to Grind New Crank…..

-

1

1

Install Crankshaft Main Bearings In Housing Bore At Correct Torque 85# ARP

104.00

104.00

x

8

8

Install Connecting Rod Bearings In Rods At Correct Torque 63 W/Lube

9.50

76.00

x

Of ARP, And Obtain Size To Grind Crankshaft To For Clearance Of .0023"

-

If New Rods Or Reconditioned Check The Tang Cut In The Rods For ---

-

Correct bearing Fit In The Cap And In The Rod - (Correct If Required)

-

1

1

Install Pistons And Check Piston To Valve Clearances Intake:_____ -----

-

-

x

Exhaust ______, With Camshaft Degreed At ____ Per Cam Card

-

Intake Clearance: ________ Exhaust Clearance: _______ As Measured

-

Intake Clearance: _______ Exhaust Clearance: ________ (Final Clearance)

-

1

1

Check Exhaust Valve Clearance To Cylinder Bore For Minimum Of .060" ---

28.00

28.00

x

At Full Lift + .050" (Outside Diameter Of Exhaust Valve To Bore) This Is

-

Done With Head Installed And Test Springs With Camshaft Degreed

-

(Above Check Is Done While Checking For Valve To Piston Clearances)

-

8

8

Verify Piston Protrusion Or Piston Recession To Deck Is Consistent At -.005

-

-

x

1

1

Install Heads and Rocker Arms To Check For Correct Push Rod Length ---

38.00

38.00

x

1

1

Machine Push rods Holes in Intake for 3/8 PushRods

88.00

88.00

x

Hyd Roller With Jessel Rockers 8.800" Prox

-

1

1

Balance Engine Rotating Assy Complete (Bob Weight 2268)

295.00

295.00

x

1

1

Allowance for Installing Mallory to Internal balance crankshaft 4.250(4 pcs)

235.00

235.00

x

Assemble Engine Complete (As Listed) (Nov - Jan Only)

-

1

1

Assemble FE Engine providing all Specifications/Clearances/Torques 10/03

1,950.00

1,950.00

x

This Assembly Includes Pulleys to Clutch And Ready For The Test Stand

-

Bell Housing Dialed In, Camshaft Degreed, Valves Set, Brass Gear Installed

-

Belts Installed, Water Pump & Pulleys etc., Distributor & Wire Made Up

-

Air Conditioner bracket and Pulley

-

1

1

Port Match Dove Intake to Ported Edelbrock Heads

160.00

160.00

x

1

1

Machine Jesel Rocker System slightly to Shelby Block Head Studs

60.00

60.00

x

1

1

Shorten Shelby Head Block Studs to Fit Jesel Arms

30.00

30.00

x

1

1

Install Brass Gear on Distributor for Hyd Roller Cam application

42.00

42.00

x

1

1

Check Butch's Motor Mount brackets and slightly modify to fit as reqd

15.00

15.00

x

1

1

Install Custom Brackets for Sanden Compressor as required

68.00

68.00

x

1

1

Optional Adder If Special Engine Circumstances (Shelby Alum Block)

-

-

or Intake modifications for hood clearance if required

-

Install Engine On Test Stand (As Listed)

-

1

1

Install Customer Engine On Test Stand

375.00

375.00

x

This Includes Installing Starter And Other Parts Required To Test Engine.

-

Our Gauges, Hoses, Fuel Lines, Test Stand Radiator Hoses

-

(Final Hose Connections will Be Required When You Install In Chassis)

-

-

Test Run Engine And Perform Required Operations (As Listed)

-

1

1

Test Run Engine, Run Timing, Tune Carbs or Carbs, Re Adjust Valves

445.00

445.00

x

1500-2000 RPM's Minimum 30 Minutes (Usually 2 Hours)

-

Note: Testing can require more small parts not quoted

-

Note: Final Radiator Hoses Will Be Required When Installed In Chassis

-

Includes Removing Engine From Stand

-

Includes Checking Oil Filter Internal Condition

-

1

1

Special Built Engine Crate/Stand For Shipments Are Available

75.00

75.00

x

Jesel Torque 5/16-18 26# & 3/8 Studs 39# all with ARP Lube

-

Engine Specification 10.22:1 Compression 489 Cubic Inch 4.250 Stroke

x

Connecting Rod Brg Clearances using 7200CH Std & CH-1's

x

1-.0025, 2-.0024, 3-.0026, 4-.0025, 5-.0027, 6-.0027, 7-.0026, 8-.0025"

x

Main Brg Clearances: Using MV1010V-Std & V'1's

x

1-.0017, 2-.0018, 3-.0020, 4-.0020, 5-.0024"

x

Cam Bearing Clearances:

x

1-.0040, 2-.0030, 3-.0030, 4-.0025, 5-.0030

x

Rod Side Clearances: 1-5 .028, 2-6 .028 3-7 .028 4-8 .028

x

Crank End Play .007", Camshaft End Play .007"

-

x

Ring End Gaps: Top .019, 2nd .023 Oil .025"

x

Camshaft Degreed to 106 Deg Center Line

-

x

Total Labor Required As Listed Above

5,910.00

********************************************************************************

Part List Options/Requirements

1

1

Clevite MS1010V-Std & 1's Performance Main Brg Sets or F/Mogul as reqd

105.00

105.00

xNG

1

1

F/M Performance 427 Rod Bearing set 8-7200CH-Std & 1's

105.00

105.00

xNG

1

1

Use Shelby Cam Bearing installed in Block

-

xNG

1

1

260-1035 Base Felpro Gasket Rebuild Set

74.45

74.45

x

1

1

OS11701C Pan gasket for windage tray (Aviaid)

13.52

13.52

x

1

1

Intake Gasket Upgrade to Victor Nitro Seal 95159SG

29.45

29.45

x

2

2

1020 Felpro Head Gaskets (Aluminum FE Heads)

39.48

78.96

x

1

0

SCE 034186 Pro-Copper Flat Large Shelby Header Exhaust Gasket (FE)

56.62

-

1

1

Alternate SCE 4034 & 4134 or as required for Head configuration

45.00

45.00

x

1

1

Ford FE Cam Plug

2.39

2.39

x

1

1

Assy Matls.. Including RTV Silicon, Felpro Blue Sealer LL5(Assy Only)

15.00

15.00

x

1

1

ProGear Double Roller Extreme Duty Timing Set (Alt to Comp Set)

112.00

112.00

x

1

1

154-7902 ARP HD Performance Oil Pump Shaft Upgrade from standard

26.12

26.12

x

1

1

M57HV Hi-Vol Oil Pump Melling Pump

63.42

63.42

x

Pistons As Required For Compression Ratio And Application

-

8

8

Arias Special Order W/Pins/Retainers/Fitted Job# ______ 100-125$

103.00

824.00

x

Includes: .975 x 2.925 Pins 97586202925, (32) Retainers 990043S

-

Ring Set As Required For Application

-

1

1

SpeedPro Plasma Molly 4.270" Set

165.00

165.00

x

Roller Rocker Systems

-

1

0

DOVE/Comp Roller Rocker Arm Sets W/Shafts & End Supports 1046HD-KIT

945.00

-

1

1

Jessel Rocker System (Optional) use with Hyd Roller Camshafts

1,574.00

1,574.00

xwas$1850

Camshaft & Lifter Options

-

1

1

Comp Roller camshaft (Hydraulic) FB 3357B/3358B HR110 (Ser# L 3999-07)

329.00

329.00

x

Small Base Circle Camshaft @050 248/254 .577/.586 .303/.309 @.006 110LS

-

1

1

Crane Hyd roller lifters 35532-16 Received 7/27 Factory order

589.00

589.00

x

1

1

Comp Camshaft LongLife Beehive 26095-16 174# @ 1.900 Sgl

500.00

500.00

x

1

1

785-16 Titanium Comp Retainers

246.00

246.00

x

1

1

4711-16 Comp Spring Cups

68.00

68.00

x

1

1

612-16 Comp 10 Degree super locks

21.00

21.00

x

1

1

505-15 Comp Positive Stem seals

21.00

21.00

x

1

1

Comp 4757 Spring Shim Kit

20.00

20.00

x

16

0

Smith Brothers .083 wall 5/16 Performance Push Rod Set 9.157 Length

14.50

-

16

16

Change to Hyd Roller oil through S/B Push Rods w/.030 restrictor 8.800"

13.50

216.00

x

NH38B-GB 3/8" .083" Wall 4130HT .030 Rest. Oil 5/32R Ball x 5/32R Ball

-

Push Rods Received 9/27 Smith Bros.

-

1

1

Engine Oil Supplement for Break-In 1052367 (1/3 in Filter & 2/3 in Oil)

8.15

8.15

x

-

2

2

22470 Moroso Performance Oil Filters (one For Assembly Test Run + One)

11.15

22.30

x

1

1

BHJ SFI Dampner (Neutral FE) FO-IBFE-7 Serial# 33655 8/27/07 MS

359.00

359.00

x

1

1

Ford B8AZ-6359-A Seal Tube (Behind Dampner) (Used W/Speedi sleeve 45$)

48.00

48.00

x

1

1

ARP 150-2501 Dampner Bolt 5/8" 189# W/ARP Lube

22.95

22.95

x

2

2

Dbl Keys for Scat Crank

0.85

1.70

x

1

1

1/4 x 1/4 x 3/4" Long Dampner Key

2.00

2.00

x

1

1

690-032 Brass Pilot Bushing (Rear FE's For Manual Trans)

9.25

9.25

x

-

Transmission/Bell Housing/Clutch

-

1

0

Doug has Top Loader Transmission with Big 1 3/8" Input

-

-

Doug Curry

1

0

Lakewood 15210 Bell Housing FE SFI 2000 Approved

409.95

-

Butch will

recvd

Butch will send and we will align and install pivot C8AZ below

-

send to us

1

1

Lakewood 15980 Bell Housing Alignment Dowel Set (.500 Dial)

13.00

13.00

x

1

1

Pivot For Lakewood Bell Housing Clutch Arm C8AZ-7522-B

40.00

40.00

x

1

0

Clutch Arm For Big Input Ford For Mechanical Clutch linkage

145.00

-

Butch Has

1

1

McLeod 360821 Pressure Plate Diaphragm style

224.00

224.00

x

1

0

McLeod Throw Out Brg 1 3/8 Big Input Butch has this be sure it's 16042

-

-

Butch Has

1

1

McLoed 260863 Kevlar Performance Disc for Top Loader 1 3/8"-10 Spline

185.00

185.00

x

1

1

Pressure Plate Bolt Set 5/16 ARP 150-2201 21# W/ARP

13.95

13.95

x

Flywheel/Flexplate

-

1

1

McLeod 463215 Lt Wt Internal Balance SFI approced Flywheel

385.00

385.00

x

1

1

Mallort Heavy Metal to internal balance crank allow 7 pieces

189.00

189.00

x

Flywheel Bolts - see parts below

-

Motor Mounts ETC.

-

2

2

Set Of FE Motor Mounts for Cobra

11.60

23.20

x

Butch sent Brackets for Motor Mounts (We slightly modified to fit Shelby Blk)

-

Send a set of the Shelby block 2141's (Both the same)

-

Other Options

-

1

1

FE Ford Oil Filter Adapter (Stock) 427 COAZ-A

74.48

74.48

1

0

Aviaid Oil Pan 8Qt W/P-Up & Windage Tray -Front Sump Fairlane 55412

515.00

-

Butch 2 apprv

6.5" deep x 12.5" wide x 10" long 55412 front sump Fairlane & Mustang

-

-

<<<This or

6.0" deep front and 4.5" deep in back x 12.25" wide x 18" long Cobra 55410

575.00

-

<<<This

1

1

Ordered Canton Pan 16-870 Rear Sump(won't fit Car so designed new one)

150.00

150.00

x

Dip Stick Kit 20-850 and 351W Pickup 20-953/16-861 - none worked for Butch

-

Shipping to Doug Lee and design work but Butch/George/Doug lee

-

1

1

Changed to Doug Lee Custom Pan

690.00

690.00

x

1

1

Custom Built Oil Pickup for Butch's Final Sump Design

95.00

95.00

x

1

1

Innovator-West Custom Lettering/Polishing on Oil Pan Design

265.00

265.00

x

1

1

Aviaid 59936 Windage Tray shipped direct to Doug Lee for Fitting

128.00

128.00

x

Butch will approved depth and fit to chassis

-

1

1

Aviaid Dip Stick Kit 59446 Changed to Lokar Billet 10/31/07 ED-5012

64.95

64.95

x

1

1

Aluminum Cap Doug Lee Oil Pan - Changed Dip Stick to Lokar Side Mount

14.00

14.00

x

1

1

New Ford Brass Expansion Tank For FE's (Passenger side per Butch 11/1/07)

468.00

468.00

x

Tank Kit includes Thermostat, Gasket and 16# Radiator Cap & Over Flow Hose

-

We will build to Driver or Passenger side - let us know????>>>>>>>>>>>><<

-

<BUTCH!!!

1

1

Hi Torque FE Starter (Gear Reduction) CVR ProTorque Maximum 5048M

276.00

276.00

x

5049M is FE 390/427/428 5048M is FE Shelby Block Applications

-

1

1

MSD 5101 Billet Alternator with correct mounting kit as reqd - 160 AMP

445.00

445.00

x

MSD-5168 Alternator Kit for Ford 2G One Wire Rec 10/5(Incl in Alt. $$ above)

-

-

1

1

Polished Alum. Alt Bkt W/Bolt/Spacer and Incls Our Chrome Adjusting Arm

135.00

135.00

x

1

1

8213 MSD Chrome Coil Bracket

6.95

6.95

x

-

1

1

Shelby FE Water Pump (Aluminum)

182.00

182.00

x

1

1

MRG Dual Spring Safety Throttle Return Spring Kit

8.55