Date: 7/9/08 Tom Martin CSX4381 Cobra & CSX718 Block

Job #: Verbal Engine Type: 427 Aluminum Block Built to 472 Engine Year: New

BOM started 7/9/08

GA7/9/08 was copy of Bill Stefan as of 7/9/08 now Tom Martin

Added to Neil's &Bert's computer 7/10/08 7/22ng 7/25 ga 11/14ng, 7/20ga

Updated 11/22/08 George A (PreliminaryFinal), 11/26

QTY

DESCRIPTION

PRICE

TOTAL

Block Labor Options

1

1

Receive New Aluminum Shelby 427 Block CXS718

-

8

8

Bore Block 4.270 For Arias Piston (Size specified) .004" Clrc

26.00

208.00

x

Piston Clearance Per Arias Using Deck Plate……………

-

1

1

Align Bore Block 85# Torque W/Moly Lube, Cross Bolts At 20# Torque &

224.00

224.00

x

0

Then 36# Torque W/ Moly Lube (replace Shelby bolts W/ARP Cross Bolts)

-

Head Stud Torque 85# W/Moroso Moly Lube

-

0

Crank Labor Options

-

1

1

Receive Scat steel Crankshaft 4.125 Stroke

-

1

1

Check & Polish Crankshaft after balance work completed

35.00

35.00

x

0

Connecting Rod Labor Options & Required Operations

-

8

8

Install new Pistons On Connecting Rods (Floaters)

8.00

64.00

x

8

8

Clean Rods Oliver Max #1-8 (ID Numbers Incl)

3.50

28.00

x

8

8

Side Clearance rods .990

5.50

44.00

x

8

8

Check Big End (Light Dust Out) And Pin Fit On New Eagle Rod Sets

18.00

144.00

x

Other Labor

-

Head Labor Options

-

2

2

Pressure Check Aluminum Heads (OK,OK)

38.00

76.00

x

2

2

Pressure Check Aluminum Heads (After Port work OK, OK)

28.00

56.00

x

16

16

Machine Edelbrock 76CC (427 6008) Heads For Big Valves As Follows

12.00

192.00

x

0

Intakes From 2.09" To 2.190" And Exhaust to 1.700" & fit guides

-

8

8

Final Grind Valves & Seat Three Angle 2007/2008 Performance

33.50

268.00

x

0

Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg.

-

2

2

Update Edelbrock Oil Drain Backs and Other Gessford Mods

26.00

52.00

x

2

2

Final Clean Heads & Parts For Assembly

28.00

56.00

x

2

2

Assemble Heads Per Cam Spec card And Spring -- 1.900" 174# TP Bill S

34.00

68.00

x

0

26095-16 BeeHive Comp Springs

-

1

1

Port Match Intake and Flow Heads (See Port/Flow Heads below)

-

1

1

Pressure Check Aluminum Intake Manifold (OK)

48.00

48.00

x

1

1

Pressure Check Aluminum Intake Manifold After Port Work if specified NA-OK

38.00

38.00

x

0

These Operations Are After Dummy Checking Engine Assembly And

-

Prior To Final Engine Assembly

-

1

1

Machine Valve Cover Rail On Intake Manifold To Match Geometry On Heads

-

-

1

1

Machine Intake Push Rod Holes For Assembled Clearance (As Reqd)

-

-

1

1

Machine PCV Port in back of Intake Manifold 1h NG

45.00

45.00

x

1

0

Mill Intake Manifold Angles To Correct Geometry For Heads And Block

-

-

Dummy Engine Assembly To Check All Clearances As Follows:

-

Mandatory Operations, Prior to Engine Balancing & Building For All Engine

-

The obtain exact size for LA Ent/Pankl to Grind New Crank…..

-

1

1

Install Crankshaft Main Bearings In Housing Bore At Correct Torque

84.00

84.00

n

Of 85# Using Bolt/Stud Lube Moly, To Obtain Size of Bearings Reqd.

-

Crankshaft Mains to For Clearance

-

8

8

Install Connecting Rod Bearings In Rods At Correct Torque 63 W/Lube

8.50

68.00

n

Of ARP, And Obtain Size of Required Bearings For Clearance

-

1

1

Install Pistons And Check Piston To Valve Clearances Intake:+.120

168.00

168.00

n

Exhaust +.120 With Camshaft Degreed Per Cam Card

-

1

1

Check Exhaust Valve Clearance To Cylinder Bore For Minimum Of .060" ---

28.00

28.00

n

At Full Lift + .050" (Outside Diameter Of Exhaust Valve To Bore) This Is

-

Done With Head Installed And Test Springs With Camshaft Degreed

-

(Above Check Is Done While Checking For Valve To Piston Clearances)

-

8

8

Verify Piston Protrusion Or Piston Recession To Deck Is Consistent at 0

4.50

36.00

n

1

1

Install Heads and Rocker Arms To Check For Correct Push Rod Length ---

78.00

78.00

n

0

final effective length 8.830" long ball to ball lil through & restricted

-

Precalculate Bob Weight for Velasco to build crankshaft(incl in price)

-

1

1

Balance Engine Rotating Assy Complete (Bob Weight 2254 Grams)

315.00

315.00

n

0

0

Installed Mallory ( none required this crankshaft)

-

-

x

Assemble Engine Complete (As Listed) (Nov - Jan Only)

-

1

1

Assemble FE Engine providing all Specifications/Clearances/Torque

1,950.00

1,950.00

x

This Assembly Includes Pulleys to Clutch And Ready For The Test Stand

-

Bell Housing Dialed In, Camshaft Degreed, Valves Set, Brass Gear Installed

-

Belts Installed, Water Pump & Pulleys etc., Distributor & Wire Made Up

-

-

1

1

Upgrade Fuel system over standard shelby $960 LABOR 6/10/08

960.00

960.00

bw

-

-

-

1

1

Optional Adder If Special Engine Circumstances (Shelby Alum Block)

250.00

250.00

x

Included labor for CSX hood fit for 1x4 Single Plane Upgrade (OK w/Victor)

-

Install Engine On Test Stand (As Listed)

-

1

1

Install Customer Engine On Test Stand

435.00

435.00

bw

This Includes Installing Starter And Other Parts Required To Test Engine.

-

Our Gauges, Hoses, Fuel Lines, Test Stand Radiator Hoses

-

(Final Hose Connections will Be Required When You Install In Chassis)

-

-

Test Run Engine And Perform Required Operations (As Listed)

-

1

1

Test Run Engine, Run Timing, Tune Carbs or Carbs, Re Adjust Valves

555.00

555.00

bw

1500-2000 RPM's Minimum 30 Minutes (Usually 2 Hours)

-

Note: Testing can require more small parts not quoted

-

Note: Final Radiator Hoses Will Be Required When Installed In Chassis

-

Includes Removing Engine From Stand

-

Includes Checking Oil Filter Internal Condition

-

The Following will be updated after assembly as of 10/14/07

Motor Specifications: updated for CSX4381 Car CSX718 Block

Connect Rod Torque: 63 ft/lbs w/arp lube

n

Connect Rod Side Clearances: 1-5 .024, 2-6 .025, 3-7 .026 & 4-8 .025"

n

Connecting Rod Brg Clearance: 1-.0025",2-.0025",3-.0026",4-.0025"

n

5-.0025",6-.0026",7-.0026",8-.0025"

n

Main Brg Clearances:

1-.002", 2-.0017", 3-.0017", 4-.0023",5-.0025""

n

1-HX-Both, 2-HX Both, 3-HX-Both, 4HX-Both, 5HX both

n

Cam Bearing Clearances:

1-0033", 2-.0017", 3-.0018", 4-.0022", 5-.001" Shelby Install Brgs

n

Crankshaft End Play .005", Camshaft End Play: .007"

n

Cam degreed to 106C/L

n

Valve Lash Cold : .000 Hot:.000 Hyd Roller Camshaft

n

1

1

Installation in Shelby Cobra including Transmission, Headers, Interior

3,485.00

3,485.00

bw

fit headers as required

-

82 hours @ 42.50$/HR

-

1

1

extra labor Remove and Replace Distributor Gear (.75 hr)

30.00

30.00

ng

1

1

Machine Jesel Rocker Shaft Base Plate To Clear Head Studs And Nuts (1.5 hr)

45.00

45.00

ng

1

1

Shorten Shelby Head Studs To Clear Jesel Rocker Base Plate (.75 hr)

30.00

30.00

ng

1

1

Disassemble Oil Pump/Polish Intake & Exhaust Port/Gasket Match Exhaust

120.00

120.00

ng

0

0

Port opening/Clean Oil Pump & Reassemble ( 3 hrs )

-

-

1

1

Gasket Match Block To Oil Pump Exhaust Opening ( .5 hr )

20.00

20.00

ng

1

1

Remove The Name Edelbrock & The Numbers 427 From The Surface Of The

60.00

60.00

tp

Intake Manifold Runners & Shot Peen Intake To Restore Original Cast

-

Apperance Of Intake Manifold & Clean Manifold For Installation ( 1.5 hrs )

-

ng

1

1

Additional Machine work on Intake for PVC Port .5

20.00

20.00

ng

1

1

Install Safecraft Halon system 4 hrs @ 35$/Hr

140.00

140.00

bw

1

1

Build & Install Rear End Vent System to work W/Cooler 2.5 Hrs@ 30

75.00

75.00

bw

1

1

Install Battery Shutoffs & seat Belts from Simpson 24 hrs @ 25

600.00

600.00

bw

1

1

Install Fuel Pressure Gauge incl in price for Fuel system install above

-

-

bw

1

1

R&R Serial Plate to stamp CSX___ in plate 2hr@35$

70.00

70.00

bw

1

1

Make plates for crotch straps & spacers for shoulder harness 8 hrs @ 25

200.00

200.00

bw

1

1

Make brackets for cutoff switch and halon actuation components 5hrs@25

125.00

125.00

bw

1

1

Install drivers side Fresh Air Kirkham Vent

245.00

245.00

bw

Total Labor Required As Listed Above

11,838.00

********************************************************************************

Part List Options/Requirements

1

1

Clevite MS1010HX-Std Performance Main Brg Sets

102.43

102.43

n

8

8

Clevite CB743HN-std Rod Bearings Performance

14.63

117.04

n

1

0

Use Shelby Cam Bearing installed in Block

-

n

1

1

2720 Fel Pro R.A.C.E. set

38.50

38.50

2

2

OS11701C Pan gasket for windage tray (Aviaid)

10.14

20.28

n

1

1

V S 13049 C Fel Pro Valve Cover Gaskets

13.95

13.95

ng

1

1

Carburator Base Gasket

1.10

1.10

ng

1

1

Air Cleaner Base Gasket

1.65

1.65

ng

1

1

Intake Gasket Upgrade to Victor Nitro Seal 95158SG

28.00

28.00

x-ga ng

2

2

1020 Felpro Head Gaskets (Aluminum FE Heads)

38.88

77.76

ng

1

1

SCE 4034 Pro-Copper Edelbrock Header Exhaust Gasket (FE)

48.00

48.00

ng

1

1

With additional porting for ported heads

45.00

45.00

x

1

1

Ford FE Cam Plug

1.45

1.45

ng

1

1

Assy Matls.. Including RTV Silicon, Felpro Blue Sealer LL5(Assy Only)

35.00

35.00

ng

1

1

ProGear PG4108 Double Roller Extreme Duty Timing Set

112.00

112.00

n 7-23-08

1

1

154-7902 ARP HD Performance Oil Pump Shaft Upgrade from standard

23.95

23.95

ng

1

1

M57HV Hi-Vol Oil Pump Melling Pump

55.46

55.46

ng

Pistons As Required For Compression Ratio And Application

-

8

8

Arias Special Order W/Pins/Retainers/Fitted Job# 390695 10.5:1 Comp

108.00

864.00

ng

Includes: .990 x 2.925 Pins 99086202925, (32) Retainers 990043S

-

Ring Set As Required For Application

-

1

1

Speed-Pro Plasma Moly R9904-020 4.270" Ring Set

165.00

165.00

n 7-23-08

Roller Rocker Systems

-

1

1

Upgrade to Jesel K2A-2504410 J2K Ford FE MR 1.76 Rockers for Roller Cam

2,025.00

2,025.00

ng

jesel rec 4/21/08

-

Camshaft & Lifter Options

-

1

1

Comp 8934-16 Hyd Roller Lifter set recvd 4/21/08

525.28

525.28

n 7-23-08

1

1

Comp 33-000-9 Hyd Roller Camshaft FB3357R/3358R HR110.0 Ser#N-5383-08

299.00

299.00

n 7-23-08

0

0

Cam @.050 248/254 .577/.586 .303/.309 @.006" 110/LSA

-

-

1

1

Comp 26095-16 Beehive Valve Springs 1.900" 174# closed

500.00

500.00

n 7-23-08

1

1

Comp 785-16 Retainers Titanium

246.00

246.00

n 7-23-08

1

1

4711-16 Comp Spring Cups

68.00

68.00

n 7-23-08

1

1

612-16 Comp 10 Degree super locks

21.00

21.00

n 7-23-08

1

1

505-15 Comp Positive Stem seals

20.00

20.00

n 7-23-08

1

1

Comp 4757 Spring Shim Kit

20.00

20.00

n 7-23-08

1

1

Comp 4740-16 .015 Spring Shim kit (1/2) kit

9.16

9.16

x

16

16

NH58B-GB 5/16 x .083 Wall 4130 HT .030 Oil Restrictors 8.800" OAL 7/11/08

12.53

200.48

n

0

0

B5732SD 5/32 R Ball .030 Rest x B5732SB R Ball

-

-

2

2

P.N. #159 Comp Cams Engine Break-In Oil Additive

9.95

19.90

x

2

2

22470 Moroso Performance Oil Filters (one For Assembly Test Run + One)

10.00

20.00

ng

1

1

BHJ SFI Dampner (Neutral FE) FO-IBFE-7 Ser# 34707 MS Balanced

379.00

379.00

n

1

1

Ford B8AZ-6359-A Seal Tube (Behind Dampner) (Used W/Speedi sleeve 45$)

98.65

98.65

ng

1

1

ARP 150-2501 Dampner Bolt 5/8" 189# W/ARP Lube

21.95

21.95

ng

2

2

s/b rear Crank Gear & Sleeve keys for Scat Crankshafts

0.75

1.50

ng

1

1

1/4 x 1/4 x 3/4" Long Dampner Key

2.00

2.00

ng

1

1

690-032 Brass Pilot Bushing (Rear FE's For Manual Trans)

7.25

7.25

ng

Transmission/Bell Housing/Clutch

-

1

1

TCET4617 TKO 600 .82 5th Road Race Transmission recvd

1,975.00

1,975.00

n 7-23-08

1

1

TCKT5729 Short Shaft TKO 600 Input shaft kit recvd 4/8/08

169.05

169.05

n 7-23-08

3

3

GM 12345349 Transmission Fluid

9.91

29.73

x

1

1

ANR 2253 Transmission Mount for TKO in CSX Cars O'Rs 11/30/07

15.24

15.24

n 7-23-08

1

1

Lakewood 15210 SFI Steel Bell Housing

499.00

499.00

n 7-23-08

1

1

Lakewood 15964 Bell Housing Alignment Dowel Set .014"

50.00

50.00

n 7-23-08

1

1

Pivot for Lakewood Bell Housing Clutch Arm C8AZ-7522-B

68.00

68.00

x

1

1

Clutch Arm 70-301 Ford For Mechanical Clutch Linkage (Shelby)

45.00

45.00

x

1

1

McLeod Pressure Plate 360821 DPGM Style 12"

222.12

222.12

ng

1

1

McLeod Clutch Disc 260573R for TKO Spline

202.10

202.10

ng

1

1

McLeod Throw Out Bearing 16031

61.29

61.29

ng

1

1

Pressure Plate Bolt set 150-2201 ARP for 5/16 Flywheel pattern

13.95

13.95

ng

Flywheel/Flexplate

-

1

1

McLeod Lt Wt Steel Flywheel Intl Bal SFI Approved 463215

379.21

379.21

ng

Motor Mounts ETC.

-

2

2

FE Motor Mounts for CSX applications 2141

9.00

18.00

x

Other Options

-

1

1

Shelby CSO3054 Upper Oil Filter Mount & CSO3055 Fabricated Upper Mount

255.00

255.00

n 7-23-08

1

1

Shelby CSO3053 Block Plate for Remote Oil Cooler/Filter

70.00

70.00

ng

-

-

1