Date: 5/13/03 Customer: CJ Howard Current FE 02/2003 (sup-3) 4/1/03

Job #: shop Engine Type: 472 Shelby Engine Year:

F/M BRGS 1/6/03 UPDATED 4/25/03

QTY

DESCRIPTION added to web 5/30/03 revisions to follow

PRICE

TOTAL

Addl Info: 3500-7000 RPM 7# Max Boost, Raer Gear 330 or 308's

472 Cubic Inch Roller Cam Blower Motor

Updated to 13:1 1X4 Carb Motor - updated 4/13/04

Final BOM 5/10/04

Block Labor Options

1

1

Clean Shelby Cylinder Block _____-_____-__

68.00

68.00

5

5

Remove & Replace Cam Bearings (Install Dura Bond Race Bearings)

9.00

45.00

8

8

Bore Block 4.270 For Hi Compression Arias Piston

28.50

228.00

-

1

1

Align Bore Block ______# Torque W/______, Cross Bolts At 20# Torque &

224.00

224.00

Then 36# Torque W/ Oil (New ARP Cross Bolts replace Shelby Bolts)

-

1

1

Tech measure all Shelby Dimensions and correct as reqd incl threaded holes

48.00

48.00

Crank Labor Options

-

1

1

Clean new Velasco 4.125 Stroke crank

19.00

19.00

Connecting Rod Labor Options & Required Operations

-

8

8

Install New Arias Pistons On Connecting Rods (Floaters)

8.00

64.00

8

8

Check Side Clearance Rods on Oliver Max Rods to Velasco Crank

8.50

68.00

8

8

Check Big End Oliver Max Rods & light dust to Gessford Specs as reqd

18.50

148.00

8

8

Fit Pin single fit .000__"

8.00

64.00

Other Labor

-

1

0

Surface Grind Flywheel And Check Run Out

18.00

-

Head Labor Options

-

2

2

Pressure Check Aluminum Heads (____) (____) after Port Work

38.00

76.00

8

8

Final Grind Valves & Seat Three Angle 2003 Performance

26.00

208.00

Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg. (Or As Required)

-

2

2

Final Clean Heads & Parts For Assembly

24.00

48.00

2

2

Assemble Heads at __.____" For ______# Per Cam Spec card And Spring --

-

Part Number ___________ (Spring Mfg. ________________)

-

2

2

Restrict Block To Head Rocker Oiling .060 Race .090 Street Drilled Plug

18.00

36.00

16

16

Install New 11/32 Bronze Valve Guides In Aluminum Heads

6.50

104.00

1

1

Pressure Check Aluminum Hogans Intake Manifold after Port matching

48.00

48.00

These Operations Are After Dummy Checking Engine Assembly And

-

Prior To Final Engine Assembly

-

2

0

Machine Valve Cover Rail On Cylinder Head To Match Geometry On Intake

35.00

-

1

0

Machine Valve Cover Rail On Intake Manifold To Match Geometry On Heads

68.00

-

1

1

Machine Intake Push Rod Holes For Assembled Clearance (As Reqd)

88.00

88.00

1

0

Machine Distributor Hole On Intake For Correct Geometry To Block

224.00

-

1

Mill Intake Manifold Angles To Correct Geometry For Heads And Block

124.50

-

-

-

Dummy Engine Assembly To Check All Clearances As Follows:

-

Mandatory Operations, Prior to Engine Balancing & Building For All Engine

-

-

1

1

Install Crankshaft Main Bearings In Housing Bore At Correct Torque _____

124.00

124.00

Of ______# Using Bolt/Stud Lube _______, To Obtain Size To Grind

-

Crankshaft Mains _______ For Clearance Of .0___"

-

8

8

Install Connecting Rod Bearings In Rods At Correct Torque _____ W/Lube

12.50

100.00

Of _____, And Obtain Size To Grind Crankshaft To For Clearance Of .0___"

-

If New Rods Or Reconditioned Check The Tang Cut In The Rods For ---

-

Correct bearing Fit In The Cap And In The Rod - (Correct If Required)

-

1

1

Install Pistons And Check Piston To Valve Clearances Intake:_____ -----

228.00

228.00

Exhaust ______, With Camshaft Degreed At ____ Per Cam Card

-

Intake Clearance: ________ Exhaust Clearance: _______ As Measured

-

Intake Clearance: _______ Exhaust Clearance: ________ (Final Clearance)

-

1

1

Check Exhaust Valve Clearance To Cylinder Bore For Minimum Of .060" ---

48.00

48.00

At Full Lift + .050" (Outside Diameter Of Exhaust Valve To Bore) This Is

-

Done With Head Installed And Test Springs With Camshaft Degreed

-

(Above Check Is Done While Checking For Valve To Piston Clearances)

-

8

8

Verify Piston Protrusion Or Piston Recession To Deck Is Consistent At ____

4.50

36.00

1

1

Install Heads and Rocker Arms To Check For Correct Push Rod Length ---

68.00

68.00

Std Length For Comp Solid & Roller 9.157" (Actual Reqd: ________)

-

Std Length For Crane Shell Type Solid 10.656 (Actual Reqd: ________)

-

(Crane Push Rod Measures Ball To Cup Face, Comp Ball to Cup Depth)

-

1

1

Balance Engine Rotating Assy Complete (Bob Weight _________) Velasco

365.00

365.00

1

1

Add Mallory for internal Balance 472 corrections as reqd (20 grams front??)

78.00

78.00

Assemble Engine Complete (As Listed) (Nov - Jan Only)

-

1

1

Assemble FE Engine providing all Specifications/Clearances/Torques

1,950.00

1,950.00

This Assembly Includes Pulleys to Clutch And Ready For The Test Stand

-

Bell Housing Dialed In, Camshaft Degreed, Valves Set, Brass Gear Installed

-

Belts Installed, Water Pump & Pulleys etc.

-

2

2

FLOW WORK ON HEADS AND PORT MATCH INTAKE Kurt Green Cyl Hds

350.00

700.00

-

1

1

Additiona time for Dry Sump setup as reqd (estimate)

250.00

250.00

1

1

Time on Dummy work for Blower motor

345.00

345.00

1

1

Optional Adder If Special Engine Circumstances Etc. Special Blower Est

-

-

later-cancel

Includes sorting out Crank Trigger Sleeve etc

-

Install Engine On Test Stand (As Listed)

-

1

0

Install Customer Engine On Test Stand

445.00

-

later

This Includes Installing Starter And Other Parts Required To Test Engine.

-

Our Gauges, Hoses, Fuel Lines, Test Stand Radiator Hoses

-

(Final Hose Connections will Be Required When You Install In Chassis)

-

-

Test Run Engine And Perform Required Operations (As Listed)

-

1

0

Test Run Engine, Run Timing, Re Adjust Valves

750.00

-

later

1500-2000 RPM's Minimum 30 Minutes Run on CJ's Chassis

-

Note: Testing can require more small parts not quoted

-

Note: Final Radiator Hoses Will Be Required When Installed In Chassis

-

Includes Removing Engine From Stand

-

Includes Checking Oil Filter Internal Condition

-

-

-

-

-

Total Labor Required As Listed Above

5,876.00

********************************************************************************

Part List Options/Requirements

2

2

Main Bearing Set M1010V-std Mich 77 & MS1010v-1's

115.00

230.00

x

3

3

CB743V-Std, CB743V-1, CB743V-X Perf Rod Brgs (Std,1's,X's) BBC Narrow

100.00

300.00

x

1

1

MS863P-STD Stock Main Brg set to Dummy Motor for Blower

63.53

63.53

x

1

1

Cam Bearings Alternate Dura Bond FP33

40.41

40.41

x

1

1

260-1035 Base Felpro Gasket Rebuild Set

64.72

64.72

x

1

1

Intake Gasket Upgrade to Victor Nitro Seal 95159SG

28.00

28.00

x

2

2

1020 Felpro Head Gaskets (Aluminum FE Heads)

37.94

75.88

x

1

1

SCE 4034 Pro-Copper Embossed Exhaust Gasket Set (FE)

39.10

39.10

x

1

1

Felpro OS11701C Additional Pan Gasket For Windage Tray Applications

8.77

8.77

x

1

1

Cam Plug Only

1.50

1.50

x

1

1

Assy Matls.. Including RTV Silicon, Felpro Blue Sealer LL5(Assy Only)

15.00

15.00

x

Pistons As Required For Compression Ratio And Application

-

8

8

Arias Special Order W/Pins/Retainers/Fitted -40CC 9:1 Recvd 7/23/02

134.00

1,072.00

x

Includes: .975 x 2.925 Pins 97586202925, (32) Retainers 990043S

-

8

8

Credit for Trade back in of above blower Pistons for Don Gibson 3/15/04

(134.00)

(1,072.00)

x

8

8

Arias Hi-Compression 13:1 Pistons

115.00

920.00

x

-

Ring Set As Required For Application

-

1

1

Arias Ductile Plasma Moly 1/16 1/16 3/16 4.270 Blower Race (Est)

165.00

165.00

x

Roller Rocker Systems

-

1

1

DOVE/Comp Roller Rocker Arm Sets W/Shafts & End Supports 1046HD-KIT

825.00

825.00

x

Camshaft & Lifter Options

-

1

0

Comp Cams Solid Roller Lifter Cam Kits (Pacaloy Springs Reqd) Estimate

1,000.00

-

1

1

Cam Info" CJ & george Per Chris Mays Comp Cams 4/24/03

292.00

292.00

xpriced5/10

Grind 4385 268 @ .050 Int

-

x

Grind 4389 274 @ .050 Exh

-

x

Lobe Sep 108 Deg 695 Lift B/4 Lash

-

x

1

1

943-16 Valve Springs 1.900 240#/600# 1.250

286.08

286.08

xpriced5/10

1

1

731-16 Titanium Retainers 11/32

139.04

139.04

xpriced5/10

1

1

613-16 Comp Keeper 10 Deg Super Locks

20.32

20.32

xpriced5/10

1

1

839-16 Comp Roller Lifters w/link bars

292.96

292.96

xpriced5/10

1

1

4772-16 Comp Spring Locators for Comp Big Springs/EDE Heads 4/6/04

32.00

32.00

x

-

1

1

99820-16 Valve Stem Seals

21.02

21.02

x

18

18

3/8 x .120 Heavy Wall x 9.000 Eff Lgth Road Race Push Rods (Smith Bros)

16.35

294.30

x

above Push Rods NH312A-A 4130HT

-

1

1

Pro-Gear Extreme 4108 Timing Set W/9 keyways

105.00

105.00

x

1

1

Engine Oil Supplement for Break-In 1052367 (1/3 in Filter & 2/3 in Oil)

6.95

6.95

xlater

-

2

0

22470 Moroso Performance Oil Filters (one For Assembly Test Run + One)

10.50

-

later

-

1

1

BHJ SFI Dampner (Neutral FE) FO-IBFE-7 8/6/03 Ser# 29559

268.00

268.00

x

1

Innovator-West Aluminum SFI Fluid Dampner (Silicon Filled)

335.00

-

1

1

ARP 150-2501 Dampner Bolt 5/8" 189# W/ARP Lube

19.95

19.95

x

1

1

crank keys w/Velasco crank for gear & sleeve

-

x

1

1

1/4 x 1/4 x 3/4" Long Dampner Key

2.00

2.00

x

1

1

690-032 Brass Pilot Bushing (Rear FE's For Manual Trans)

7.25

7.25

x

-

Transmission/Bell Housing/Clutch

-

1

TKO Tremek 5 Speed Transmission

1,450.00

-

1

TKO II Road Race Tremek 5 Speed Trans w/.83 5th gear upgrade gear matls

1,850.00

-

By CJ

1

1

8607 Mcleod Adapter (Bell Hsg To TKO) FE

165.00

165.00

x

3

12345349 GM Tranny Fludid For TKO ??

6.95

-

By CJ

1

1

Lakewood 15210 Bell Housing FE SFI 2000 Approved

429.95

429.95

X

1

1

Lakewood 15980 Bell Housing Alignment Dowel Set (.500 Dial)

12.95

12.95

X

1

1

Pivot For Lakewood Bell Housing Clutch Arm C8AZ-7522-B

79.95

79.95

x

1

1

Clutch Arm 70-301 Ford For Mechanical Clutch linkage (Midstates)

45.00

45.00

x

1

1

ALUM 0-Balanced 651332ST-00-07 22# (By CJ-he paid for)

-

By CJ

1

Clutch Racing - McLeod-8" Dual Disc Aggressive Flywheel-McLeod Alum

-

By CJ

-

Flywheel/Flexplate

-

See McLeod Clutch Assy Above By CJ

-

By CJ

-

-

Motor Mounts ETC.

-

2

2

Set Of FE Motor Mounts (Midstates) 2289/2290

8.50

17.00

x

-

Other Options

-

-

where is filter in dry sump system ???

-

CJ ???

Aviaid Dry Sump Kit Race

1

1

14210 Pump 4 Stage BD 150PSI 125S 1.50" Pressure and 3-1.25" Scavenge

810.81

810.81

001 14210-2134 Serial Number 01931

-

1

1

56410 BBF 2PU D/S Pan 3 Pickup 427 FE Drt Sump chg to CANAM

487.63

487.63

1

1

40631 Pulley 32x5/8x1.5 GM

48.60

48.60

1

1

40875 Belt 345L100 Gilmer

23.74

23.74

1

1

59410 PMP Adapter 427 FE RSM (Mounting Plate)

139.23

139.23

1

1

40414 Sleeve Drive 427FE 20 (Subject to modification for EFI Trigger)

123.50

123.50

above received in two boxes 12# & 19# 4/17/03 11.85 & 21.26$

-

1

1

Aviaid Tank Kit 50030-12 Includes:

437.25

437.25

110-50030 3 Gal Cap 16.5T 9D

-

110-50201 9D Oil Tank BKT ASSY

-

110-50212 Fitting Kit -12

-

above tank received _______

-

-

1

1

617-1025 Speedway AQP 180 Degree Hose End #12 (4/30/04)

35.60

35.60

x

-

1

1

Ford Expansion Tank For FE's Shortened

315.00

315.00

x

Tank Kit includes Thermostat, Gasket and 16# Radiator Cap & Over Flow Hose

1

1

180 Degree Thermostat (Large Dia) w/drilled relief hole 30138/14478

6.50

6.50

x

-

1

1

Hi Torque FE Starter (Gear Reduction) CVR ProTorque Maximum 5048M

234.00

234.00

x

5049M is FE 390/427/428 5048M is FE Shelby Block Applications

1

1

Alternator Ford65 AMP W2 20155 67 Stang (Incl Core Chg) Reman

62.00

62.00

x

1

1

Polished Alum. Alt Bkt W/Bolt/Spacer and Incls Our Chrome Adjusting Arm

90.00

90.00

x

-

1

1

Shelby Water Pump

175.00

175.00

x

1

1

March 1910 Sgl Groove Pulley Set (Aluminum)

199.00

199.00

x

1

1

Water Pump Pulley Bolts 5/16-24 3/16Key Chromenet (4) (Clean Looking)

2.00

2.00

x

-

Cylinder Head Valve Train Components

-

-

1

0

Ferrea Estimate

600.00

-

8

8

F1891P 2.200 Custom Intake Valves = to F6215 2.190 11/32" 5.450 .330 Tip

18.26

146.08

xpriced5/10

8

8

Keeper Groove & Heat Treat Tip (not Custom Dia)

13.20

105.60

xpriced5/10

8

8

F1889P 1.650 Custom Length Exhaust Valves

22.82

182.56

xpriced5/10

Above Built = to F6212 1.655 11/32 5.435 .330 Tip

-

xpriced5/10

8

8

Custom Machine Head Dia L1001 1.650

8.40

67.20

xpriced5/10

8

8

Keeper Groove & Heat Treat Tip (Custom Dia Above)

13.20

105.60

xpriced5/10

16

16

Custom Length from Blank Lengths 7"

8.40

134.40

xpriced5/10

16

16

VG1018 BBC Ferrea 11/32" bronze Ferrea Valve Guides

6.48

103.68

x

-

-

1

1

Ford Fuel Pump Eccentric (Install for Back Up)

45.00

45.00

x

1

1

Ford FE Cam Plate

10.00

10.00

x

Fuel Log & Fittings

-

1

1

Barry Grant 170025 2 port+ Pressure Regulator (later by Requirement)

103.95

103.95

x

1

1

Barry Grant 170013 BG220HR Hot Rod Electric Fuel Pump

249.00

249.00

x

1

1

Barry Grant 3503010RR 975 Mighty Demon Road Race Carb (per BG)

989.50

989.50

x(due-in)

Above BG Carb Recommended by 'Tony @ BG 4/14/04)

-

1

1

Barry Grant 140006 Fuel Log (Recommended by Tony @ BG 4/14)

79.95

79.95

x(due-in)

Valve Covers & Breathers

-

1

1

Set FMS Polished Covers (w/small weld mark in end)

75.00

75.00

x

1

0

Breather Options Both Side and Snake Oil Threaded Oil Fill

75.00

-

1

1

Machine Earls Below for Two Nipples for Pan Evac

60.00

60.00

x

1

1

Earl's 3434114 Billet Brrather for pan evec system (Raer Manifold)

45.00

45.00

x

1

1

Moroso 68800 Filtered Brather and Alum Tube Kit

38.00

38.00

x

2

2

Moroso 97800 Check Valve for pan Evac system

17.00

34.00

x

2

2

Moroso 97810 Weld In Nipple for Header EVAC System

9.00

18.00

x

Air Cleaners

-

Ignition Components

-

10

8

0416 Accel Spark Plugs 14MM (EDE & Shelby)

1.75

14.00

x

0.5

0.5

79653 Taylor 409 Wire Set 135 deg (2,3,6 & 7 Plugs)

112.76

56.38

x

0.5

0.5

79655 Taylor 409 Wire Set 180 Deg (1,4,5 & 8 Plugs)

112.76

56.38

x

2

2

42609 Taylor Wire Clip Separator Sets For 409 Wires

7.27

14.54

x

1

1

MSD 8222 Epoxy Filled Coil

48.70

48.70

x

1

1

MSD 8594 Billet Distributor

340.70

340.70

x

1

1

MSD 8437 Distributor Cap for 409 Wires

20.90

20.90

x

1

1

MSD 8581 Bronze Dist Gear for Roller Cam 4/30/04

49.10

49.10

x

1

1

MSD 6AL Ignition Box

284.10

284.10

x

1

1

MSD Coil Bracket

13.00

13.00

x

1

1

MSD 8010 Distributor Hold Down Kit

36.30

36.30

x

Fasteners For Engine Assembly

-

1

1

Shelby Remote Block Plate W/plugs

65.00

65.00

x

-

1

1

255-1002 ARP Cam Bolt (see New Cam Plate Above)190PSI PRO Series

5.95

5.95

x

1

1

Gessford Special washer for Cam Bolts

12.00

12.00

x

2

2