Bernie's CSX4904 Shelby Project Page 2007/08

Bernie-ConceptLook01.JPG (155136 bytes) Engine Concept 

Car order form for CSX4904

DSC_0104.jpg (145349 bytes) Thanks to Bill Malone 3/27/07 at HST

CSX4904-DSC_0106.jpg (174353 bytes)  CSX4904-DSC_0107.jpg (196689 bytes)  CSX4904-DSC_0108.jpg (182499 bytes)

Vehicle Order Form 12-06 4000 Series Bernie-02.xls

Bernie-6095.JPG (19406 bytes)  Bernie-06107.JPG (160454 bytes)  Bernie-06109.JPG (153295 bytes)  Bernie-06111.JPG (134781 bytes)  Bernie-06112.JPG (19629 bytes)  Bernie-06113.JPG (161587 bytes)

Bernie-06114.JPG (30619 bytes)  Bernie-06116.JPG (39188 bytes) 1/23/07 Arias Pistons

      1/23/07 Eagle Rods 

Oliver Images to follow-Engine Builder put Bill Stefan's Rods on your page....boy will this cost me!!!!!

Bernie-06189.JPG (130654 bytes)  Bernie-06192.JPG (136846 bytes)  Bernie-06193.JPG (25103 bytes)  Bernie-06196.JPG (151290 bytes)  Bernie-06195.JPG (155353 bytes)

Bernie-06197.JPG (137525 bytes)  Bernie-06207.JPG (50305 bytes) 1/27/07 AM

Bernhard-09362.JPG (626968 bytes) 7/10/07  Checking Oliver Rods

Knoblich-Knapp-09373.JPG (21300 bytes)  Knoblich-Knapp-09374.JPG (25236 bytes) Jesel Rockers 7/12/07

Bernie-09756.JPG (148957 bytes) Glove Box Shipped to Carroll 8/3/07

BK-09747.JPG (27921 bytes) Good Years mounted on Extra Wheels 8/2/07BK-09748.JPG (157585 bytes)

BK-9749.JPG (136791 bytes)  BK-09750.JPG (151827 bytes)  BK-09752.JPG (25026 bytes)  BK-09754.JPG (143816 bytes)  BK-09755.JPG (154561 bytes) 8/2/07

Bernie-09935.JPG (570587 bytes) Carroll's Signature 8/16/07

Bernie-00001.JPG (30945 bytes)  Bernie-09993.JPG (29815 bytes)  Bernie-09994.JPG (146481 bytes)  Bernie-09998.JPG (25590 bytes)  Bernie-09999.JPG (361814 bytes) 9/25/07 AM

     In Assembly 

Bernie-00025.JPG (32475 bytes)  Bernie-00026.JPG (431876 bytes)  Bernie-00027.JPG (36588 bytes) (FIXED 10/17)

 

  Bernie-09999.JPG (31937 bytes) 10/2/07  Bernie-09998.JPG (157930 bytes)(Fixed 10/17) 

Bernie-00015.JPG (67111 bytes) Move Logo to Better Center it.  

Bernie-00018.JPG (159248 bytes)  Bernie-00019.JPG (132977 bytes) Glove Box installed 10/3/07

Bernie-00010.JPG (156989 bytes)  Bernie-00011.JPG (27153 bytes)  Flowed Heads 10/4/07

Bernie-00013.JPG (28616 bytes) Balance Work 10/4 &10/5 Bernie-00014.JPG (152151 bytes)  Bernie-00015.JPG (130946 bytes)  Bernie-09998.JPG (27346 bytes)

Bernie-00020.JPG (31810 bytes)  Bernie-00022.JPG (29358 bytes)  Bernie-00034.JPG (150906 bytes)  Bernie-00037.JPG (146285 bytes)  Match Marked Clutch to Flywheel Position

 Bernie-00025.JPG (28695 bytes)  Bernie-00033.JPG (23013 bytes)  CSX904 Boring W/BHJ Deck Plate 10/5/07

Bernie-00061.JPG (43136 bytes)  Bernie-Unique-00059.JPG (30655 bytes) Ferrea Valves 10/8/07

Will Get Block Images Tuesday when Neil starts final cleaning block for assembly.

TCET-4617 TKO-600 .82 5th Shortened Shaft Tranny Due in from Standard Transmission 10/14/07

Bernie-09993.JPG (140285 bytes)  Bernie-09994.JPG (29120 bytes)  Bernie-09995.JPG (22109 bytes) 10/9/07

Schreiner-Knoblich-Optima-00001.JPG (24284 bytes)  Schreiner-Knoblich-Optima-00002.JPG (19290 bytes) Bernie and Stephen's Optima Batteries Arrive 10/9/07

Fuel system components ordered 10/10/07

Bernie-00009.JPG (27859 bytes)  Bernie-00011.JPG (377627 bytes)  More Block images 10/10/07

Bernie-00013.JPG (150924 bytes) Measurements on Scat Crankshaft 10/10/07

Bernie-00017.JPG (138190 bytes) Final Balance Card Published 10/10/07

Bernie-00001.JPG (21363 bytes)  Bernie-00002.JPG (157233 bytes)  Bernie-00003.JPG (135555 bytes) 10/11

Bernie-00008.JPG (148169 bytes) 10/11 Light Guards  Ed-Bernie-Stephen-09993.JPG (146725 bytes)

   Bernie-00012.JPG (156938 bytes)  Bernie-00014.JPG (35591 bytes)  Bernie-00018.JPG (150473 bytes)  Bernie-00020.JPG (159312 bytes) 10/12 

Std-Shelby-and-Dash-8--09988.JPG (40190 bytes) 10/10/07 (added 10/14PM)

Bernie-00040.JPG (156265 bytes)  Bernie-00041.JPG (134132 bytes)  Bernie-00042.JPG (138160 bytes)  Final Checking Ring End Gap 10/13

Bernie-00060.JPG (375822 bytes)  Bernie-00062.JPG (388645 bytes)  Bernie-00063.JPG (444213 bytes)  Bernie-00065.JPG (408631 bytes) 10/13

Bernie-00068.JPG (126680 bytes) 10/13

Bernie-CSX4904-00050.JPG (26855 bytes)  Bernie-CSX4904-00054.JPG (23471 bytes)  Bernie-CSX4904-00057.JPG (22834 bytes) 10/13/07 Standard Internet Format size

Bernie-CSX4904-Large-00051.JPG (112252 bytes)  Bernie-CSX4904-Large-00059.JPG (87102 bytes) 10/13/07 Large Format size

Bernie-00004.JPG (140689 bytes)  Bernie-00008.JPG (151709 bytes)  Bernie-00010.JPG (135424 bytes)  Bernie-00011.JPG (137101 bytes) 10/17/07

Bernie-00015.JPG (162461 bytes)  10/17/07

 Bernie-09998.JPG (27979 bytes) (Old One 10/8/07)

GessfordAtTheTrack-00156.JPG (142668 bytes) George had to have a picture here too!

Bernie-09987.JPG (32082 bytes)  Bernie-09988.JPG (148556 bytes)  Bernie-09989.JPG (130593 bytes) Heads 10/18/07

Bernie-Exhaust-09992.JPG (137686 bytes)  Bernie-Intake-09990.JPG (116517 bytes) Exh & Intake Ports

Bernie-Fuel-09993.JPG (26363 bytes) Fuel Line Fittings 10/18/07

Bernie-5-00003.JPG (149115 bytes)  Bernie-6-00004.JPG (146217 bytes)  Bernie-7-00005.JPG (150206 bytes)  Bernie-8-00006.JPG (152996 bytes) 5-6-7-8 .0023" Rod Brg Clrc 10/19/07

Bernie-00008.JPG (145412 bytes) Our date code on your CSX block (Date we did final machine work)

Bernie-09995.JPG (149706 bytes)  Bernie-09996.JPG (33389 bytes)  Bernie-09997.JPG (146400 bytes)  10/19/07

Bernie-00035.JPG (158691 bytes)  Bernie-00036.JPG (146759 bytes)  Bernie-00037.JPG (146637 bytes) 10/22/07

Bernie-00006.JPG (27624 bytes) 1x4 Intake Pressure Check (OK) 10/23/07

Bernie-00053.JPG (146640 bytes)  Bernie-00055.JPG (34154 bytes) Assembly with CSX4904 in Background watching!Knoblich-00054.JPG (160123 bytes)

 Bernie-00058.JPG (147260 bytes)  Bernie-00059.JPG (158518 bytes) Port Match Intake to Heads 10/23/07 Bernie-00061.JPG (154683 bytes)

Bernie-00062.JPG (150590 bytes)  Bernie-00063.JPG (143002 bytes) Bert's Surgery Center Tools

Knoblich-Hahn-Knapp-00064.JPG (143371 bytes)  Knoblich-Hahn-Knapp-00065.JPG (157837 bytes) Aviaid Pans Received 10/23/07

Bernie-00017.JPG (152398 bytes)  Bernie-00018.JPG (144432 bytes)  Bernie-00020.JPG (145357 bytes)  Bernie-00022.JPG (146127 bytes)  Bernie-00023.JPG (147862 bytes) 10/24/07

  Bernie-00078.JPG (30258 bytes) 10/24/07 Remote Oil Filter Bracket & Adapter (Cover is not yours-Neil took another one and it's on the Motor!)

Bernie-00001.JPG (34930 bytes)  Bernie-00002.JPG (119686 bytes) 10/26/07 9.440 Smith Brothers Push Rods

Bernie-00168.JPG (573846 bytes)  Bernie-00169.JPG (551701 bytes)  Bernie-00170.JPG (111232 bytes) <<<You will like this one 10/29/07

Bernie-00172.JPG (552306 bytes)  Bernie-00173.JPG (527785 bytes)    Bernie-00177.JPG (540571 bytes)  Bernie-00178.JPG (580097 bytes) 10/29 Oil Pan

Bernie-00179.JPG (597932 bytes)

Bernie-00010.JPG (141246 bytes)  Bernie-00038.JPG (139814 bytes)  Bernie-00039.JPG (133848 bytes) 10/31

Bernie-09469.JPG (374547 bytes)  Bernie-Running-09472.MPG

Bernie-09479.JPG (68601 bytes) Black Cap

  Bernie-09532.JPG (87281 bytes)  Bernie-09533.JPG (68021 bytes) Engine Specs

Bernie-09545.JPG (582488 bytes) Bell Housing painted and reinstalled 11/5/07

Bernie-09694.JPG (157177 bytes) 11/12/07 Shifter Components

Bernie-09714.JPG (155051 bytes)  Bernie-09716.JPG (153189 bytes)  Bernie-09717.JPG (143666 bytes)  Bernie-09718.JPG (145855 bytes) 11/13/07

Doug-Mike-Bernie-Video 11-13-07-09725.MPG

 

Bernie-09857.JPG (149227 bytes)        11/19/07 

Bernie-00010.JPG (151003 bytes) 12/6/07 fitting headers

Bernie-00008.JPG (155474 bytes) 12/13/07

Bernie-00034.JPG (14229 bytes)  Bernie-00036.JPG (47198 bytes) 12/14/07 Fitting Side Pipes

Bernie-00021a.JPG (31337 bytes) Bert getting that front exhaust installed 12/21/07

Bernie-K-00034.JPG (150061 bytes)  Bernie-K-00035.JPG (141860 bytes)  Bernie-K-00036.JPG (156119 bytes)  Bernie-K-00038.JPG (150506 bytes)

 Bernie-K-00037.JPG (135219 bytes) Tape around opening to protect paint 12/26/07

  Bernie-K-00040.JPG (135328 bytes) CSX Plate

Bernie-K--00046.JPG (148677 bytes)  Bernie-K--00047.JPG (27996 bytes) Headers and Side Pipes all fit perfectly by Bert 12/27/07 and ready to go off to Jet Hot Coating per Bernie's instructions.

Bernie-K--00041.JPG (148064 bytes) Clutch Cylinder

Bernie-K--00042.JPG (151999 bytes)  Bernie-K--00043.JPG (157262 bytes) Coolant...

 Bernie-K--00044.JPG (148393 bytes) Lights! (Published 1/4/08)

Headers due back shortly as of 1/18/08

BK-Dash-00029.JPG (133928 bytes)  get the height and spacing between the gauges the same. (OK 1/30/08)

   BK-Dash-00033.JPG (141230 bytes)   mounting bracket for cut off and pull handle only (OK 1/30/08)

Knoblich-Dash-Plaque-00018.JPG (12896 bytes) Glove Box Plaque Option 1/30/08 (OK 1/31/08)

Knoblich-Jet-Hot-x-00036.JPG (20956 bytes) Headers/Side Pipes 2/1/08

Knoblich-x-00028.JPG (142326 bytes)  Knoblich-x-00029.JPG (36960 bytes)

Knoblich-x-00031.JPG (142915 bytes)

Knoblich-x-00033.JPG (123192 bytes)  Knoblich-x-00034.JPG (151254 bytes)  Knoblich-x-00035.JPG (144914 bytes) 2/1/08 Fresh Air Vent

Bernie-Knoblich-x-x-09997.JPG (154848 bytes)  Bernie-Knoblich-x-x-09998.JPG (152395 bytes) 2/2/08 Better angle... 

b-Knobich-x-00003.JPG (30539 bytes)  b-Knoblich00009.JPG (143697 bytes)  b-Knoblich-09996.JPG (145637 bytes)  b-Knoblich-x-00001.JPG (28802 bytes)

b-Knoblich-x-09998.JPG (112023 bytes)  b-Knoblich-x-09999.JPG (132632 bytes) 2/4/08

Safecraft shipped Model RS5 5 Pound Brushed system today

Shelby Fuel pressure gauge shipped today

snow coming.... 

Bernie-Knoblich-x-x-x-x-00005.JPG (147139 bytes)  Bernie-Knoblich-x-x-x-x-00007.JPG (151124 bytes)  Bernie-Knoblich-x-x-x-x-00008.JPG (149520 bytes) 2/6/08

Bernie-Knoblich-x-x-x-x-00009.JPG (26127 bytes)  Bernie-Knoblich-x-x-x-x-00011.JPG (26957 bytes) 2/6/08

Bernie with Side Pipes Running 2-6-08.MPG

Berbie-y-y-00004.JPG (141649 bytes)  Bernie-y-y-00021.JPG (129331 bytes) Seatbelt fabricated parts 2/11/08

Bernie-z-z-00025.JPG (155375 bytes) Under Dash Shutoff and plate, 2nd shutoff just on edge-not installed yet.2/12/08

Knoblich-Safecraft-00024.JPG (144817 bytes)  2/15/08

Knobich-Safecraft-00021.JPG (121956 bytes)  Knoblich-Safecraft-00022.JPG (133663 bytes)  Knoblich-Safecraft-00023.JPG (154844 bytes) 2/15/08

 Knoblich-in-good-company-00033.JPG (147600 bytes)  Knoblich-Pipes-00035.JPG (160585 bytes)  Knoblich-Safecraft-00025.JPG (153382 bytes) 2/15/08

Bernie-Gauge---00007.JPG (568951 bytes)

Bernie-Before---00008.JPG (574753 bytes)  Bernie-After---00015.JPG (152734 bytes)  2/29/08

../Bernie-Driving-2-29-08-00033.MPG

BK-----00060.JPG (152673 bytes)

BK-----00057.JPG (142639 bytes)  BK-----00059.JPG (132670 bytes)  BK-----C00056.JPG (140940 bytes)  BK-----00058.JPG (139539 bytes)

../Bernie-at-the-Track-3-1-08-00055.MPG

Bernie-at-the-Track-00098.JPG (421135 bytes)  Bernie-in-the-front-seat-00107.JPG (454505 bytes)  Bernie-Warranty-Card-00106.JPG (248266 bytes) 3/4/08

../Bernie-3GearsOfRubber-At-The-Track-3-4-08 00097.MPG

Bernie--00216.JPG (153375 bytes)  Bernie--00219.JPG (147510 bytes)  Bernie--00220.JPG (145280 bytes) 3/15/08

 

Bernie---00310.JPG (155897 bytes) On the Road 3/24/08

Bernie---00303.JPG (142540 bytes)  Bernie---00304.JPG (149966 bytes)  Bernie---00305.JPG (139549 bytes)  Bernie---00307.JPG (151068 bytes)

Bernie---00308.JPG (144167 bytes)

 

 

 

 

 

 

Engine Bill-Of-Materials (BOM)  

Date: 12/4/06 Customer:Bernie Knoblich Current FE

Job #: Verbal Engine Type: 427 Aluminum Block Built to 472 Engine Year: New

4/10/07 Updated BOM started, Updated 10/14/07

Updated 1/29/08 Tentative final - Final Update 3/4/08 4PM

QTY

DESCRIPTION

PRICE

TOTAL

Jesel, CSX904, 4.270 arias 108$, oliver max 6.53.5 1500$, 4.125 billet

$3000 etc….solid ultimate street roller cam & parts like George's

Updated 10/14/07

Block Labor Options

1

1

Receive New Aluminum Shelby 427 Block CSX904

-

x

8

8

Bore Block 4.270 For Arias Piston (Size specified)

26.00

208.00

X

Piston Clearance Per Arias Using Deck Plate

-

1

1

Align Bore Block 85# Torque W/Moly Lube, Cross Bolts At 20# Torque &

224.00

224.00

X

0

Then 36# Torque W/ Moly Lube (replace Shelby bolts W/ARP Cross Bolts)

-

Head Stud Torque 85# W/Moroso Moly Lube

-

0

Blocks we offer are purchased .002" under on the mains-we finish to our size

-

0

Crank Labor Options

-

1

1

Receive Scat Billet Crankshaft 4.125 Stroke

-

1

1

Check & Polish Crankshaft after balance work completed

35.00

35.00

X

0

Connecting Rod Labor Options & Required Operations

-

8

8

Install new Pistons On Connecting Rods (Floaters)

8.00

64.00

X

8

8

Clean Rods Oliver Max #1-8 (ID Numbers Incl)

3.50

28.00

x-SF7/10

8

8

Side Clearance rods .990

5.50

44.00

x-SF7/10

8

8

Check Big End (Light Dust Out) And Pin Fit On New Eagle Rod Sets

18.00

144.00

x-SF7/10

Other Labor

-

Head Labor Options

-

2

2

Pressure Check Aluminum Heads (OK,OK)

38.00

76.00

X

2

2

Pressure Check Aluminum Heads (After Port work OK, OK)

28.00

56.00

X

16

16

Machine Edelbrock 76CC (427 6008) Heads For Big Valves As Follows

12.00

192.00

X

0

Intakes From 2.09" To 2.190" And Exhaust to 1.700" & fit guides

-

8

8

Final Grind Valves & Seat Three Angle 2007/2008 Performance

33.50

268.00

X

0

Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg.

-

2

2

Update Edelbrock Oil Drain Backs and Other Gessford Mods

26.00

52.00

X

2

2

Final Clean Heads & Parts For Assembly

28.00

56.00

X

2

2

Assemble Heads Per Cam Spec card And Spring --

34.00

68.00

X

0

930-16 Comp Springs See Tony for Assy Ht 10/07

-

1

1

Port Match Intake and Flow Heads (See Port/Flow Heads below)

-

1

1

Pressure Check Aluminum Intake Manifold (OK)

48.00

48.00

X

1

1

Pressure Check Aluminum Intake Manifold After Port Work if specified NA-OK

-

-

X

0

These Operations Are After Dummy Checking Engine Assembly And

-

Prior To Final Engine Assembly

-

1

1

Machine Valve Cover Rail On Intake Manifold To Match Geometry On Heads

-

-

1

1

Machine Intake Push Rod Holes For Assembled Clearance (As Reqd)

-

-

1

0

Mill Intake Manifold Angles To Correct Geometry For Heads And Block

-

-

Dummy Engine Assembly To Check All Clearances As Follows:

-

Mandatory Operations, Prior to Engine Balancing & Building For All Engine

-

The obtain exact size for LA Ent/Pankl to Grind New Crank…..

-

1

1

Install Crankshaft Main Bearings In Housing Bore At Correct Torque

84.00

84.00

X

Of 85# Using Bolt/Stud Lube Moly, To Obtain Size of Bearings Reqd.

-

Crankshaft Mains to For Clearance Of .0025"

-

8

8

Install Connecting Rod Bearings In Rods At Correct Torque 63 W/Lube

8.50

68.00

X

Of ARP, And Obtain Size of Required Bearings For Clearance Of .0023"

-

1

1

Install Pistons And Check Piston To Valve Clearances Intake:+.120

168.00

168.00

X

Exhaust +.120 With Camshaft Degreed Per Cam Card

-

1

1

Check Exhaust Valve Clearance To Cylinder Bore For Minimum Of .060" ---

28.00

28.00

X

At Full Lift + .050" (Outside Diameter Of Exhaust Valve To Bore) This Is

-

Done With Head Installed And Test Springs With Camshaft Degreed

-

(Above Check Is Done While Checking For Valve To Piston Clearances)

-

8

8

Verify Piston Protrusion Or Piston Recession To Deck Is Consistent At ____

4.50

36.00

X

1

1

Install Heads and Rocker Arms To Check For Correct Push Rod Length ---

78.00

78.00

X

0

9.440" OAL ordered from Smith Bros w/.030 restrictions

-

Precalculate Bob Weight for Velasco to build crankshaft(incl in price)

-

1

1

Balance Engine Rotating Assy Complete (Bob Weight 2279 Grams)

315.00

315.00

X

1

1

Allowance for Installing Mallory (5 pieces installed)

-

-

Assemble Engine Complete (As Listed) (Nov - Jan Only)

-

1

1

Assemble FE Engine providing all Specifications/Clearances/Torques 10/03

1,950.00

1,950.00

X

This Assembly Includes Pulleys to Clutch And Ready For The Test Stand

-

Bell Housing Dialed In, Camshaft Degreed, Valves Set, Brass Gear Installed

-

Belts Installed, Water Pump & Pulleys etc., Distributor & Wire Made Up

-

(Block/Bracket/Trans etc.Painting Usually Takes Place During This Time)

-

1

1

Upgrade Fuel system installation estimate $960 LABOR 10/10/07

1,000.00

1,000.00

x

1

1

10/12/07 4, 10/16 4, 10/17 4, 11/30 8, wk of 2/8 20 = 40 hrs @ 25$/Hr

-

-

-

-

1

1

Optional Adder If Special Engine Circumstances (Shelby Alum Block)

250.00

250.00

X

Included labor for CSX hood fit for 1x4 Single Plane Upgrade

-

Install Engine On Test Stand (As Listed)

-

1

1