Date: 12/4/06 Customer:Bernie Knoblich Current FE

Job #: Verbal Engine Type: 427 Aluminum Block Built to 472 Engine Year: New

4/10/07 Updated BOM started, Updated 10/14/07

Updated 1/29/08 Tentative final - Final Update 3/4/08 4PM

QTY

DESCRIPTION

PRICE

TOTAL

Jesel, CSX904, 4.270 arias 108$, oliver max 6.53.5 1500$, 4.125 billet

$3000 etc….solid ultimate street roller cam & parts like George's

Updated 10/14/07

Block Labor Options

1

1

Receive New Aluminum Shelby 427 Block CSX904

-

x

8

8

Bore Block 4.270 For Arias Piston (Size specified)

26.00

208.00

X

Piston Clearance Per Arias Using Deck Plate

-

1

1

Align Bore Block 85# Torque W/Moly Lube, Cross Bolts At 20# Torque &

224.00

224.00

X

0

Then 36# Torque W/ Moly Lube (replace Shelby bolts W/ARP Cross Bolts)

-

Head Stud Torque 85# W/Moroso Moly Lube

-

0

Blocks we offer are purchased .002" under on the mains-we finish to our size

-

0

Crank Labor Options

-

1

1

Receive Scat Billet Crankshaft 4.125 Stroke

-

1

1

Check & Polish Crankshaft after balance work completed

35.00

35.00

X

0

Connecting Rod Labor Options & Required Operations

-

8

8

Install new Pistons On Connecting Rods (Floaters)

8.00

64.00

X

8

8

Clean Rods Oliver Max #1-8 (ID Numbers Incl)

3.50

28.00

x-SF7/10

8

8

Side Clearance rods .990

5.50

44.00

x-SF7/10

8

8

Check Big End (Light Dust Out) And Pin Fit On New Eagle Rod Sets

18.00

144.00

x-SF7/10

Other Labor

-

Head Labor Options

-

2

2

Pressure Check Aluminum Heads (OK,OK)

38.00

76.00

X

2

2

Pressure Check Aluminum Heads (After Port work OK, OK)

28.00

56.00

X

16

16

Machine Edelbrock 76CC (427 6008) Heads For Big Valves As Follows

12.00

192.00

X

0

Intakes From 2.09" To 2.190" And Exhaust to 1.700" & fit guides

-

8

8

Final Grind Valves & Seat Three Angle 2007/2008 Performance

33.50

268.00

X

0

Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg.

-

2

2

Update Edelbrock Oil Drain Backs and Other Gessford Mods

26.00

52.00

X

2

2

Final Clean Heads & Parts For Assembly

28.00

56.00

X

2

2

Assemble Heads Per Cam Spec card And Spring --

34.00

68.00

X

0

930-16 Comp Springs See Tony for Assy Ht 10/07

-

1

1

Port Match Intake and Flow Heads (See Port/Flow Heads below)

-

1

1

Pressure Check Aluminum Intake Manifold (OK)

48.00

48.00

X

1

1

Pressure Check Aluminum Intake Manifold After Port Work if specified NA-OK

-

-

X

0

These Operations Are After Dummy Checking Engine Assembly And

-

Prior To Final Engine Assembly

-

1

1

Machine Valve Cover Rail On Intake Manifold To Match Geometry On Heads

-

-

1

1

Machine Intake Push Rod Holes For Assembled Clearance (As Reqd)

-

-

1

0

Mill Intake Manifold Angles To Correct Geometry For Heads And Block

-

-

Dummy Engine Assembly To Check All Clearances As Follows:

-

Mandatory Operations, Prior to Engine Balancing & Building For All Engine

-

The obtain exact size for LA Ent/Pankl to Grind New Crank…..

-

1

1

Install Crankshaft Main Bearings In Housing Bore At Correct Torque

84.00

84.00

X

Of 85# Using Bolt/Stud Lube Moly, To Obtain Size of Bearings Reqd.

-

Crankshaft Mains to For Clearance Of .0025"

-

8

8

Install Connecting Rod Bearings In Rods At Correct Torque 63 W/Lube

8.50

68.00

X

Of ARP, And Obtain Size of Required Bearings For Clearance Of .0023"

-

1

1

Install Pistons And Check Piston To Valve Clearances Intake:+.120

168.00

168.00

X

Exhaust +.120 With Camshaft Degreed Per Cam Card

-

1

1

Check Exhaust Valve Clearance To Cylinder Bore For Minimum Of .060" ---

28.00

28.00

X

At Full Lift + .050" (Outside Diameter Of Exhaust Valve To Bore) This Is

-

Done With Head Installed And Test Springs With Camshaft Degreed

-

(Above Check Is Done While Checking For Valve To Piston Clearances)

-

8

8

Verify Piston Protrusion Or Piston Recession To Deck Is Consistent At ____

4.50

36.00

X

1

1

Install Heads and Rocker Arms To Check For Correct Push Rod Length ---

78.00

78.00

X

0

9.440" OAL ordered from Smith Bros w/.030 restrictions

-

Precalculate Bob Weight for Velasco to build crankshaft(incl in price)

-

1

1

Balance Engine Rotating Assy Complete (Bob Weight 2279 Grams)

315.00

315.00

X

1

1

Allowance for Installing Mallory (5 pieces installed)

-

-

Assemble Engine Complete (As Listed) (Nov - Jan Only)

-

1

1

Assemble FE Engine providing all Specifications/Clearances/Torques 10/03

1,950.00

1,950.00

X

This Assembly Includes Pulleys to Clutch And Ready For The Test Stand

-

Bell Housing Dialed In, Camshaft Degreed, Valves Set, Brass Gear Installed

-

Belts Installed, Water Pump & Pulleys etc., Distributor & Wire Made Up

-

(Block/Bracket/Trans etc.Painting Usually Takes Place During This Time)

-

1

1

Upgrade Fuel system installation estimate $960 LABOR 10/10/07

1,000.00

1,000.00

x

1

1

10/12/07 4, 10/16 4, 10/17 4, 11/30 8, wk of 2/8 20 = 40 hrs @ 25$/Hr

-

-

-

-

1

1

Optional Adder If Special Engine Circumstances (Shelby Alum Block)

250.00

250.00

X

Included labor for CSX hood fit for 1x4 Single Plane Upgrade

-

Install Engine On Test Stand (As Listed)

-

1

1

Install Customer Engine On Test Stand

435.00

435.00

X

This Includes Installing Starter And Other Parts Required To Test Engine.

-

Our Gauges, Hoses, Fuel Lines, Test Stand Radiator Hoses

-

(Final Hose Connections will Be Required When You Install In Chassis)

-

-

Test Run Engine And Perform Required Operations (As Listed)

-

1

1

Test Run Engine, Run Timing, Tune Carbs or Carbs, Re Adjust Valves

555.00

555.00

X

1500-2000 RPM's Minimum 30 Minutes (Usually 2 Hours)

-

Note: Testing can require more small parts not quoted

-

Note: Final Radiator Hoses Will Be Required When Installed In Chassis

-

Includes Removing Engine From Stand

-

Includes Checking Oil Filter Internal Condition

-

1

0

Special Built Engine Crate/Stand For Shipments Are Available

-

-

Will Install in CSX4904 - See Assembly details at Gessford Motor Works

-

The Following will be updated after assembly as of 10/14/07

Motor Specifications: updated for CSX4904

Connect Rod Torque: 30# Plus 40 degrees

Connect Rod Side Clearances: 1-5 .024, 2-6 .022, 3-7 .022 & 4-8 .022"

Connecting Rod Brg Clearance: 1-.0022",2-.0023",3-.0023",4-.0023"

5-.0023",6-.0023",7-.0023",8-.0023"

Main Brg Clearances:

1-.0018", 2-.0020", 3-.0020", 4-.0020",5-.0023""

1-HX-Blk H Cap, 2-HX Both, 3-HX-Blk H Cap, 4HX-Blk H Cap, 5HX both

Cam Bearing Clearances:

1-0030", 2-.0015", 3-.0020", 4-.0030", 5-.0020" Shelby Install Brgs

Crankshaft End Play .006", Camshaft End Play: .008"

Cam degreed to 106C/L

Valve Lash Cold : .008" Hot:.020"

1

1

Installation in Shelby Cobra including Transmission, Headers, Interior

3,485.00

3,485.00

X

fit headers as required

-

82 hours @ 42.50$/HR

-

1

1

12 hrs remove & reposition foot boxes 1.5" both side 24 hrs @ 20.00$/HR

480.00

480.00

x

1

1

Install Safecraft Halon system 4 hrs @ 35$/Hr

140.00

140.00

x

1

1

Install Battery Shutoffs & seat Belts from Simpson 24 hrs @ 25

600.00

600.00

x

1

1

Install Fuel Pressure Gauge incl in price for Fuel system install above

-

-

1

1

R&R glove box and R&R Serial Plate to stamp CSX904 in plate 4hr@25$

100.00

100.00

x

1

1

Make plates for crotch straps & spacers for shoulder harness 8 hrs @ 25

200.00

200.00

x

1

1

Make brackets for cutoff switch and halon actuation components 5hrs@25

125.00

125.00

x

1

1

Install drivers side Fresh Air Kirkham Vent

245.00

245.00

X

Total Labor Required As Listed Above

11,905.00

********************************************************************************

Part List Options/Requirements

1

1

Clevite MS1010H-Std Performance Main Brg Sets

97.42

97.42

X

8

8

Clevite CB743HN-std Rod Bearings Performance

13.68

109.44

X

1

0

Use Shelby Cam Bearing installed in Block

-

1

1

260-1035 Base Felpro Gasket Rebuild Set

62.85

62.85

X

1

1

OS11701C Pan gasket for Windage tray (Aviaid)

10.14

10.14

X

1

1

Intake Gasket Upgrade to Victor Nitro Seal 95159SG

28.00

28.00

X

2

2

1020 Felpro Head Gaskets (Aluminum FE Heads)

38.88

77.76

X

1

1

SCE 4034 Pro-Copper Edelbrock Header Exhaust Gasket (FE)

48.00

48.00

X

With additional porting for ported heads

45.00

-

1

1

Ford FE Cam Plug

1.45

1.45

X

1

1

Assy Matls.. Including RTV Silicon, Felpro Blue Sealer LL5(Assy Only)

15.00

15.00

X

1

1

ProGear PG4108 Double Roller Extreme Duty Timing Set

112.00

112.00

x

1

1

154-7902 ARP HD Performance Oil Pump Shaft Upgrade from standard

23.95

23.95

X

1

1

M57HV Hi-Vol Oil Pump Melling Pump

55.46

55.46

X

Pistons As Required For Compression Ratio And Application

-

8

8

Arias Special Order W/Pins/Retainers/Fitted Job# 372217 rec 1/23/07

108.00

864.00

x

Includes: .990 x 2.925 Pins 99086202925, (32) Retainers 990043S

-

Ring Set As Required For Application

-

1

1

Speed-Pro Plasma Moly R9904-020 4.270" Ring Set

139.90

139.90

x

Roller Rocker Systems

-

1

1

Upgrade to Jesel K2A-2504410 J2K Ford FE MR 1.76 Rockers for Roller Cam

1,630.00

1,630.00

x

Jesel rec 7/12/07

-

Camshaft & Lifter Options

-

1

0

Comp Cams Solid Lifter Cam Kits Starting at 400$

-

-

1

1

Comp 839-16 Solid Roller Lifter set est 439$

-

-

1

1

Comp 33-782-9 Solid Roller Camshaft Ultimate Street Roller Est $339

-

-

1

1

CL33-782-9 Comp Cam Street Roller Ultimate (incls 839-16 Roller Lifters)

674.07

674.07

X

1

1

930-16 Comp Dbl Valve Springs

147.84

147.84

x

1

1

Comp 732-16 Retainers Titanium

324.96

324.96

x

1

1

4700-16 Comp Spring Cups

36.32

36.32

x

1

1

612-16 Comp 10 Degree super locks

21.44

21.44

x

1

1

505-15 Comp Positive Stem seals

20.00

20.00

X

1

1

Comp 4757 Spring Shim Kit

20.00

20.00

X

1

1

Comp 4740-16 .015 Spring Shim kit (1/2) kit

9.16

9.16

X

16

16

NH38B-GB 3/8 x .083 Wall 4130 HT .030 Oil Restrictors 9.440" OAL 10/23/07

13.50

216.00

X

1

1

Engine Oil Supplement for Break-In 1052367 (1/3 in Filter & 2/3 in Oil)

6.15

6.15

x

2

2

22470 Moroso Performance Oil Filters (one For Assembly Test Run + One)

10.00

20.00

x

1

1

BHJ SFI Dampner (Neutral FE) FO-IBFE-7 Ser# 37396

329.00

329.00

x

1

1

Ford B8AZ-6359-A Seal Tube (Behind Dampner) (Used W/Speedi sleeve 45$)

98.65

98.65

X

1

1

ARP 150-2501 Dampner Bolt 5/8" 189# W/ARP Lube

21.95

21.95

X

2

2

s/b rear Crank Gear & Sleeve keys for Scat Crankshafts

0.75

1.50

X

1

1

1/4 x 1/4 x 3/4" Long Dampner Key

2.00

2.00

X

1

1

690-032 Brass Pilot Bushing (Rear FE's For Manual Trans)

7.25

7.25

X

Transmission/Bell Housing/Clutch

-

1

1

TCET4617 TKO 600 .82 5th Road Race Transmission

1,975.00

1,975.00

x

1

1

TCKT5729 Short Shaft TKO 600 Input shaft kit

179.00

179.00

X

3

3

GM 12345349 Transmission Fluid

9.91

29.73

X

1

1

ANR 2253 Transmission Mount for TKO in CSX Cars O'Rs 11/30/07

12.99

12.99

X

1

1

Lakewood 15210 SFI Steel Bell Housing

409.95

409.95

x

1

1

Lakewood 15980 Bell Housing Alignment Dowel Set .500 Dowel

17.15

17.15

X

1

1

Pivot for Lakewood Bell Housing Clutch Arm C8AZ-7522-B

68.00

68.00

X

1

1

Clutch Arm 70-301 Ford For Mechanical Clutch Linkage (Shelby)

45.00

45.00

X

1

1

McLeod Pressure Plate 360821 DPGM Style 12"

208.00

208.00

x

1

1

McLeod Clutch Disc 260873R for TKO Spline

202.10

202.10

x

1

1

McLeod Throw Out Bearing 16031

54.29

54.29

x

1

1

Pressure Plate Bolt set for 5/16 Flywheel pattern

13.95

13.95

X

Flywheel/Flexplate

-

1

1

McLeod Lt Wt Steel Flywheel Intl Bal SFI Approved 463215

359.21

359.21

x

Motor Mounts ETC.

-

2

2

FE Motor Mounts for CSX applications 2141

9.00

18.00

X

Other Options

-

1

1

Shelby CSO3054 Upper Oil Filter Mount & CSO3055 Fabricated Upper Mount

255.00

255.00

x

1

1

Shelby Oil Block Plate for Remote Oil Cooler/Filter

65.00

65.00

X

1

1

Aviaid 55410 Oil Pan 9Qt W/P-Up & Windage Tray - Street & Race

575.00

575.00

X

1

1

Aviaid Dip Stick Kit 59445

45.00

45.00

X

1

1

Aluminum Cap Punk Tank Return (Fake Hose)

14.00

14.00

X

1

1

Ford Expansion Tank New Built for CSX4833 (parts 250 & labor for assy 195

455.00

455.00

x

Tank Kit includes Thermostat, Gasket and 16# Radiator Cap & Over Flow Hose

1

1

Hi Torque FE Starter (Gear Reduction) CVR ProTorque Maximum 5048M

264.00

264.00

X

5049M is FE 390/427/428 5048M is FE Shelby Block Applications

1

1

Alternator Ford 55 AMP per Kris @ Shelby 67 Mustang Vintage

85.00

85.00

X

1

1

Polished Alum. Alt Bkt W/Bolt/Spacer and Incls Our Chrome Adjusting Arm

135.00

135.00

X

1

1

8213 MRG Chrome Coil Bracket

6.95

6.95

X

1

1

Shelby FE Water Pump (Aluminum)

175.00

175.00

X

1

1

MRG Dual Spring Safety Throttle Return Spring Kit (sent w/motor to Kris

7.46

7.46

X

1

1

March 1910 Sgl Groove Pulley Set (Aluminum)

199.00

199.00

X

1

1

Water Pump Pulley Bolts 5/16-24 ARP

8.95

8.95

x

Cylinder Head Valve Train Components

-

8

8

Ferrea F6215 Intake Valves 2.190 3/8" 5.450" .330 Tip 6000 Series

17.50

140.00

x

8

8

Ferrea F6216 Exhaust Valves 1.700 3/8" 5.435" .330 Tip 6000 Series

17.50

140.00

x

Above 1.750's machined to 1.700

-

0

0

Holley 121-390-11 Performance Mechanical Fuel Pump 7PSI Intl Reg.

107.07

-

Electric

1

1

Fuel Pump Block Off Plate BBC

10.00

10.00

X

1

1

Dove PCV Kit For FE's W/Rear Hole Incls Canister/Mesh/Plate & PCV Valve

68.00

68.00

X

1

1

Ford OEM Cam Plate Retainer

45.00

45.00

X

1

1

FE Fuel Pump Eccentric C3AZ-6287-A (Not Installed - Electric Pump)

-

-

Fuel Log & Fittings

-

1

1

Willy's Carb WCD64252 750 GAS 1.425V

1,295.00

1,295.00

X

1

1

Willy's WCD7500 Kwik-Release Fuel Log Line Kit W/Return

165.00

165.00

X

1

1

FEL 60038 Carb Air Cleaner Base Ring Gasket

1.89

1.89

X

Valve Covers & Breathers

-

1

1

Set Special Welded Alum Tall Valve Covers with "SHELBY CSX4904" Black

575.00

575.00

X

1

0